Defect detection in textiles using back propagation neural classifier

The textile products are affected by the defects during the manufacturing processes. It is also waste of the resources used for the production and in turn it affects the business. The manual inspection in defect detections is not encouraged these days in manufacturing process. The computer vision wi...

Full description

Saved in:
Bibliographic Details
Main Authors: Subrata Das, Amitabh Wahi, Suresh Jayaram
Format: Article
Language:English
Published: Engineering Society for Corrosion, Belgrade 2023-09-01
Series:Zaštita Materijala
Subjects:
Online Access:https://www.zastita-materijala.org/index.php/home/article/view/91
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850110704250519552
author Subrata Das
Amitabh Wahi
Suresh Jayaram
author_facet Subrata Das
Amitabh Wahi
Suresh Jayaram
author_sort Subrata Das
collection DOAJ
description The textile products are affected by the defects during the manufacturing processes. It is also waste of the resources used for the production and in turn it affects the business. The manual inspection in defect detections is not encouraged these days in manufacturing process. The computer vision with machine learning algorithms in automated quality control system plays an important role in detecting defects in manufacturing process as well as analyzing the quality of products. Classification of defects in knitted fabric is an active area of research around the globe. This paper presents a classification method to detect defects such as holes and thick places in knitted fabric by applying artificial neural network algorithm. The artificial neural network algorithms learn from the input data after successful training process, it predicts the nature of the unknown samples in very fast and accurate way. The proposed work has been carried out in two phases. In the first phase the images of the defective samples of two classes were collected by a high-resolution camera. The color images of the samples were converted into grey scale images. The features were extracted from each grey scale image and stored in a database. In the second phase a neural classifier was trained with back-propagation neural Network (BPNN) algorithm on the training dataset. After successful training of the neural network on train dataset, the performance of the trained neural network was evaluated on the test dataset. Different experiments were carried out by increasing the number of training data samples; it was found that the best evaluation performance was obtained as 83.3%.
format Article
id doaj-art-44b4034e3a7c462f9cba9d29ef3eb2ce
institution OA Journals
issn 0351-9465
2466-2585
language English
publishDate 2023-09-01
publisher Engineering Society for Corrosion, Belgrade
record_format Article
series Zaštita Materijala
spelling doaj-art-44b4034e3a7c462f9cba9d29ef3eb2ce2025-08-20T02:37:47ZengEngineering Society for Corrosion, BelgradeZaštita Materijala0351-94652466-25852023-09-0164330831310.5937/zasmat2303308D90Defect detection in textiles using back propagation neural classifierSubrata Das0Amitabh Wahi1Suresh Jayaram2Bannari Amman Institute of Technology, Department of Fashion Technology, Sathyamangalam, Erode Dist., Tamil Nadu, IndiaBhagwant University, Department of Computer Science & Engineering, Ajmer, Rajasthan, IndiaSky Cotex India Private Limited, Tirupur, Tamil Nadu, IndiaThe textile products are affected by the defects during the manufacturing processes. It is also waste of the resources used for the production and in turn it affects the business. The manual inspection in defect detections is not encouraged these days in manufacturing process. The computer vision with machine learning algorithms in automated quality control system plays an important role in detecting defects in manufacturing process as well as analyzing the quality of products. Classification of defects in knitted fabric is an active area of research around the globe. This paper presents a classification method to detect defects such as holes and thick places in knitted fabric by applying artificial neural network algorithm. The artificial neural network algorithms learn from the input data after successful training process, it predicts the nature of the unknown samples in very fast and accurate way. The proposed work has been carried out in two phases. In the first phase the images of the defective samples of two classes were collected by a high-resolution camera. The color images of the samples were converted into grey scale images. The features were extracted from each grey scale image and stored in a database. In the second phase a neural classifier was trained with back-propagation neural Network (BPNN) algorithm on the training dataset. After successful training of the neural network on train dataset, the performance of the trained neural network was evaluated on the test dataset. Different experiments were carried out by increasing the number of training data samples; it was found that the best evaluation performance was obtained as 83.3%.https://www.zastita-materijala.org/index.php/home/article/view/91classification of defectsholesthick placesartificial neural networkfeaturesknitted fabrics
spellingShingle Subrata Das
Amitabh Wahi
Suresh Jayaram
Defect detection in textiles using back propagation neural classifier
Zaštita Materijala
classification of defects
holes
thick places
artificial neural network
features
knitted fabrics
title Defect detection in textiles using back propagation neural classifier
title_full Defect detection in textiles using back propagation neural classifier
title_fullStr Defect detection in textiles using back propagation neural classifier
title_full_unstemmed Defect detection in textiles using back propagation neural classifier
title_short Defect detection in textiles using back propagation neural classifier
title_sort defect detection in textiles using back propagation neural classifier
topic classification of defects
holes
thick places
artificial neural network
features
knitted fabrics
url https://www.zastita-materijala.org/index.php/home/article/view/91
work_keys_str_mv AT subratadas defectdetectionintextilesusingbackpropagationneuralclassifier
AT amitabhwahi defectdetectionintextilesusingbackpropagationneuralclassifier
AT sureshjayaram defectdetectionintextilesusingbackpropagationneuralclassifier