Mechanical properties and durability of concrete with recycled air-cooled blast furnace slag aggregates

Abstract This study evaluated the properties of concrete in which natural coarse aggregates were replaced with 30%, 50%, or 100% air-cooled blast furnace slag (ACBFS) aggregates. At all aggregates replacement levels, concrete porosity remained below 9.55%, indicating good quality concrete. The high...

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Main Authors: Osama A. Mohamed, Osama Ghanam, Ahmed Hamdan, Mohammad Zuaiter, Tae-Yeon Kim
Format: Article
Language:English
Published: Nature Portfolio 2025-07-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-09242-1
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author Osama A. Mohamed
Osama Ghanam
Ahmed Hamdan
Mohammad Zuaiter
Tae-Yeon Kim
author_facet Osama A. Mohamed
Osama Ghanam
Ahmed Hamdan
Mohammad Zuaiter
Tae-Yeon Kim
author_sort Osama A. Mohamed
collection DOAJ
description Abstract This study evaluated the properties of concrete in which natural coarse aggregates were replaced with 30%, 50%, or 100% air-cooled blast furnace slag (ACBFS) aggregates. At all aggregates replacement levels, concrete porosity remained below 9.55%, indicating good quality concrete. The high friction between ACBFS aggregates and mortar when the w/b ratio was 0.4, was mitigated when the ratio was increased to 0.45, likely due to pore structure refinement at the interfacial transition zone (ITZ). When the ACBFS content exceeded 50%, chloride ion penetrability was rated as high, potentially limiting its use in durability-sensitive applications. However, increasing the ACBFS replacement percentage consistently enhanced compressive strength, likely due to the reaction between ACBFS and portlandite, forming additional C–S–H and resulting in a denser cementitious matrix. After 56 days, concrete with 100% ACBFS achieved 25.76% higher strength than the control mix with natural aggregates. ACBFS aggregates may have facilitated internal curing through moisture desorption, refining the pore structure within the matrix and interfacial transition zone (ITZ), as confirmed by SEM images. This study presents critical findings that support the use of recycled ACBFS in concrete for structural engineering applications, as a partial or complete replacement for natural coarse aggregates, thereby contributing to the conservation of natural resources.
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id doaj-art-4482c11d8a1f46669ab3a6d4030eae28
institution Kabale University
issn 2045-2322
language English
publishDate 2025-07-01
publisher Nature Portfolio
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spelling doaj-art-4482c11d8a1f46669ab3a6d4030eae282025-08-20T03:46:08ZengNature PortfolioScientific Reports2045-23222025-07-0115112110.1038/s41598-025-09242-1Mechanical properties and durability of concrete with recycled air-cooled blast furnace slag aggregatesOsama A. Mohamed0Osama Ghanam1Ahmed Hamdan2Mohammad Zuaiter3Tae-Yeon Kim4Department of Civil Engineering, Abu Dhabi UniversityDepartment of Civil Engineering, Abu Dhabi UniversityDepartment of Civil Engineering, Abu Dhabi UniversityDepartment of Civil and Environmental Engineering, Khalifa University of Science and TechnologyDepartment of Civil and Environmental Engineering, Khalifa University of Science and TechnologyAbstract This study evaluated the properties of concrete in which natural coarse aggregates were replaced with 30%, 50%, or 100% air-cooled blast furnace slag (ACBFS) aggregates. At all aggregates replacement levels, concrete porosity remained below 9.55%, indicating good quality concrete. The high friction between ACBFS aggregates and mortar when the w/b ratio was 0.4, was mitigated when the ratio was increased to 0.45, likely due to pore structure refinement at the interfacial transition zone (ITZ). When the ACBFS content exceeded 50%, chloride ion penetrability was rated as high, potentially limiting its use in durability-sensitive applications. However, increasing the ACBFS replacement percentage consistently enhanced compressive strength, likely due to the reaction between ACBFS and portlandite, forming additional C–S–H and resulting in a denser cementitious matrix. After 56 days, concrete with 100% ACBFS achieved 25.76% higher strength than the control mix with natural aggregates. ACBFS aggregates may have facilitated internal curing through moisture desorption, refining the pore structure within the matrix and interfacial transition zone (ITZ), as confirmed by SEM images. This study presents critical findings that support the use of recycled ACBFS in concrete for structural engineering applications, as a partial or complete replacement for natural coarse aggregates, thereby contributing to the conservation of natural resources.https://doi.org/10.1038/s41598-025-09242-1Air-cooled blast furnace slag aggregatesSustainable concreteCompressive strengthFlexural strengthChloride permeabilityNatural aggregates
spellingShingle Osama A. Mohamed
Osama Ghanam
Ahmed Hamdan
Mohammad Zuaiter
Tae-Yeon Kim
Mechanical properties and durability of concrete with recycled air-cooled blast furnace slag aggregates
Scientific Reports
Air-cooled blast furnace slag aggregates
Sustainable concrete
Compressive strength
Flexural strength
Chloride permeability
Natural aggregates
title Mechanical properties and durability of concrete with recycled air-cooled blast furnace slag aggregates
title_full Mechanical properties and durability of concrete with recycled air-cooled blast furnace slag aggregates
title_fullStr Mechanical properties and durability of concrete with recycled air-cooled blast furnace slag aggregates
title_full_unstemmed Mechanical properties and durability of concrete with recycled air-cooled blast furnace slag aggregates
title_short Mechanical properties and durability of concrete with recycled air-cooled blast furnace slag aggregates
title_sort mechanical properties and durability of concrete with recycled air cooled blast furnace slag aggregates
topic Air-cooled blast furnace slag aggregates
Sustainable concrete
Compressive strength
Flexural strength
Chloride permeability
Natural aggregates
url https://doi.org/10.1038/s41598-025-09242-1
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AT ahmedhamdan mechanicalpropertiesanddurabilityofconcretewithrecycledaircooledblastfurnaceslagaggregates
AT mohammadzuaiter mechanicalpropertiesanddurabilityofconcretewithrecycledaircooledblastfurnaceslagaggregates
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