Research Progress on Thermal Runaway Warning Methods and Fire Extinguishing Technologies for Lithium-Ion Batteries

Lithium-ion batteries (LIBs), valued for their high energy density, long lifespan, and low environmental impact, are widely used in electric vehicles (EVs) and energy storage. However, increased energy density has exacerbated thermal runaway (TR) issues, hindering large-scale applications. This pape...

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Main Authors: Peicheng Shi, Hailong Zhu, Xinlong Dong, Bin Hai
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:World Electric Vehicle Journal
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Online Access:https://www.mdpi.com/2032-6653/16/2/81
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author Peicheng Shi
Hailong Zhu
Xinlong Dong
Bin Hai
author_facet Peicheng Shi
Hailong Zhu
Xinlong Dong
Bin Hai
author_sort Peicheng Shi
collection DOAJ
description Lithium-ion batteries (LIBs), valued for their high energy density, long lifespan, and low environmental impact, are widely used in electric vehicles (EVs) and energy storage. However, increased energy density has exacerbated thermal runaway (TR) issues, hindering large-scale applications. This paper systematically analyzes the mechanisms of TR and strategies for early warning and prevention to enhance battery safety. It begins by detailing TR mechanisms and their triggers, then reviews various TR early warning technologies, fire prevention methods, and the effectiveness and mechanisms of novel extinguishing agents such as hydrogels, perfluorohexanone, liquid nitrogen (LN), dry powder, and aqueous vermiculite dispersion (AVD). The study also explores advancements in new fire-retardant coatings for batteries. Finally, it summarizes current challenges and forecasts future research directions in battery technology. This review offers readers a clear, systematic overview of TR mechanisms, warning systems, and prevention technologies, providing comprehensive insights into TR management.
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publishDate 2025-02-01
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record_format Article
series World Electric Vehicle Journal
spelling doaj-art-4462ab8ad51c4e55a0e91a0dff472b762025-08-20T02:03:42ZengMDPI AGWorld Electric Vehicle Journal2032-66532025-02-011628110.3390/wevj16020081Research Progress on Thermal Runaway Warning Methods and Fire Extinguishing Technologies for Lithium-Ion BatteriesPeicheng Shi0Hailong Zhu1Xinlong Dong2Bin Hai3School of Mechanical and Automotive Engineering, Anhui Polytechnic University, Wuhu 241000, ChinaSchool of Mechanical and Automotive Engineering, Anhui Polytechnic University, Wuhu 241000, ChinaSchool of Mechanical and Automotive Engineering, Anhui Polytechnic University, Wuhu 241000, ChinaProspective and Pre-Research Technology Center, Chery Automobile Co., Ltd., Wuhu 241006, ChinaLithium-ion batteries (LIBs), valued for their high energy density, long lifespan, and low environmental impact, are widely used in electric vehicles (EVs) and energy storage. However, increased energy density has exacerbated thermal runaway (TR) issues, hindering large-scale applications. This paper systematically analyzes the mechanisms of TR and strategies for early warning and prevention to enhance battery safety. It begins by detailing TR mechanisms and their triggers, then reviews various TR early warning technologies, fire prevention methods, and the effectiveness and mechanisms of novel extinguishing agents such as hydrogels, perfluorohexanone, liquid nitrogen (LN), dry powder, and aqueous vermiculite dispersion (AVD). The study also explores advancements in new fire-retardant coatings for batteries. Finally, it summarizes current challenges and forecasts future research directions in battery technology. This review offers readers a clear, systematic overview of TR mechanisms, warning systems, and prevention technologies, providing comprehensive insights into TR management.https://www.mdpi.com/2032-6653/16/2/81electric vehicleslithium-ion batteriesthermal runawayearly warningprevention
spellingShingle Peicheng Shi
Hailong Zhu
Xinlong Dong
Bin Hai
Research Progress on Thermal Runaway Warning Methods and Fire Extinguishing Technologies for Lithium-Ion Batteries
World Electric Vehicle Journal
electric vehicles
lithium-ion batteries
thermal runaway
early warning
prevention
title Research Progress on Thermal Runaway Warning Methods and Fire Extinguishing Technologies for Lithium-Ion Batteries
title_full Research Progress on Thermal Runaway Warning Methods and Fire Extinguishing Technologies for Lithium-Ion Batteries
title_fullStr Research Progress on Thermal Runaway Warning Methods and Fire Extinguishing Technologies for Lithium-Ion Batteries
title_full_unstemmed Research Progress on Thermal Runaway Warning Methods and Fire Extinguishing Technologies for Lithium-Ion Batteries
title_short Research Progress on Thermal Runaway Warning Methods and Fire Extinguishing Technologies for Lithium-Ion Batteries
title_sort research progress on thermal runaway warning methods and fire extinguishing technologies for lithium ion batteries
topic electric vehicles
lithium-ion batteries
thermal runaway
early warning
prevention
url https://www.mdpi.com/2032-6653/16/2/81
work_keys_str_mv AT peichengshi researchprogressonthermalrunawaywarningmethodsandfireextinguishingtechnologiesforlithiumionbatteries
AT hailongzhu researchprogressonthermalrunawaywarningmethodsandfireextinguishingtechnologiesforlithiumionbatteries
AT xinlongdong researchprogressonthermalrunawaywarningmethodsandfireextinguishingtechnologiesforlithiumionbatteries
AT binhai researchprogressonthermalrunawaywarningmethodsandfireextinguishingtechnologiesforlithiumionbatteries