Low pressure PEM electrolyzer system modeling with heat loss representation

Low-pressure proton exchange membrane (PEM) electrolyzers are increasingly recognized for their effectiveness in hydrogen production, especially when combined with renewable energy sources. These systems function efficiently at reduced pressures, leading to lower cost of operation and improved safet...

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Main Authors: Asmaa A. Ghany, Mohamed Mahmoud Samy
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025018705
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author Asmaa A. Ghany
Mohamed Mahmoud Samy
author_facet Asmaa A. Ghany
Mohamed Mahmoud Samy
author_sort Asmaa A. Ghany
collection DOAJ
description Low-pressure proton exchange membrane (PEM) electrolyzers are increasingly recognized for their effectiveness in hydrogen production, especially when combined with renewable energy sources. These systems function efficiently at reduced pressures, leading to lower cost of operation and improved safety. A mathematical model is developed for the PEM electrolyzer to enhance the prediction of the system's behavior and output parameters, accompanied by a brief description of the assumption to simplify the model. The simulation is performed utilizing MATLAB/Simulink software package to compute and plot the necessary output parameters, thereafter, comparing the results with data acquired from a practical electrolyzer. By comparing the simulation results along with the data of a commercial electrolyzer, the findings show that the minimum error of 2 %. For more flexibility, the simulation includes the capability to change simulation parameters. This option facilitates various results and graphs, while providing additional insight into system performance and the identification of calculation errors. Also, the manuscript provides an engineering practical modelling for the PEM electrolyzer, that takes into consideration heat losses from gases and pipelines. A recursive identification algorithm method is utilized to estimate the additional resistance associated with heat loss. The value is based on the relationship between the current and the heat loss for the identification of the engineering circuit model. The root mean square error (RMSE) between the identification results of the engineering model and the simulation results is 0.454 %. MATLAB programming is used to develop the model and evaluate the accuracy of the proposed identification method.
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spelling doaj-art-441a15cdc58e4ae084e76c13c3744ada2025-08-20T02:22:01ZengElsevierResults in Engineering2590-12302025-09-012710579910.1016/j.rineng.2025.105799Low pressure PEM electrolyzer system modeling with heat loss representationAsmaa A. Ghany0Mohamed Mahmoud Samy1Department of Electrical Engineering, Faculty of Engineering, Beni-Suef University, Beni-Suef, EgyptCorresponding author.; Department of Electrical Engineering, Faculty of Engineering, Beni-Suef University, Beni-Suef, EgyptLow-pressure proton exchange membrane (PEM) electrolyzers are increasingly recognized for their effectiveness in hydrogen production, especially when combined with renewable energy sources. These systems function efficiently at reduced pressures, leading to lower cost of operation and improved safety. A mathematical model is developed for the PEM electrolyzer to enhance the prediction of the system's behavior and output parameters, accompanied by a brief description of the assumption to simplify the model. The simulation is performed utilizing MATLAB/Simulink software package to compute and plot the necessary output parameters, thereafter, comparing the results with data acquired from a practical electrolyzer. By comparing the simulation results along with the data of a commercial electrolyzer, the findings show that the minimum error of 2 %. For more flexibility, the simulation includes the capability to change simulation parameters. This option facilitates various results and graphs, while providing additional insight into system performance and the identification of calculation errors. Also, the manuscript provides an engineering practical modelling for the PEM electrolyzer, that takes into consideration heat losses from gases and pipelines. A recursive identification algorithm method is utilized to estimate the additional resistance associated with heat loss. The value is based on the relationship between the current and the heat loss for the identification of the engineering circuit model. The root mean square error (RMSE) between the identification results of the engineering model and the simulation results is 0.454 %. MATLAB programming is used to develop the model and evaluate the accuracy of the proposed identification method.http://www.sciencedirect.com/science/article/pii/S2590123025018705PEM electrolyzerRecursive identification algorithmMathematical modelCurve fitting
spellingShingle Asmaa A. Ghany
Mohamed Mahmoud Samy
Low pressure PEM electrolyzer system modeling with heat loss representation
Results in Engineering
PEM electrolyzer
Recursive identification algorithm
Mathematical model
Curve fitting
title Low pressure PEM electrolyzer system modeling with heat loss representation
title_full Low pressure PEM electrolyzer system modeling with heat loss representation
title_fullStr Low pressure PEM electrolyzer system modeling with heat loss representation
title_full_unstemmed Low pressure PEM electrolyzer system modeling with heat loss representation
title_short Low pressure PEM electrolyzer system modeling with heat loss representation
title_sort low pressure pem electrolyzer system modeling with heat loss representation
topic PEM electrolyzer
Recursive identification algorithm
Mathematical model
Curve fitting
url http://www.sciencedirect.com/science/article/pii/S2590123025018705
work_keys_str_mv AT asmaaaghany lowpressurepemelectrolyzersystemmodelingwithheatlossrepresentation
AT mohamedmahmoudsamy lowpressurepemelectrolyzersystemmodelingwithheatlossrepresentation