Finite Element Analysis and Machine Learning‐Based Prediction of Oil Tank Behavior Under Diverse Operating Conditions

ABSTRACT Ensuring the structural integrity and operational reliability of oil storage tanks is critical to preventing catastrophic failures, including environmental pollution and economic losses. This study integrates Finite Element Analysis (FEA) and Machine Learning (ML) to predict the behavior (s...

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Main Authors: Themba Mashiyane, Lagouge Tartibu, Smith Salifu
Format: Article
Language:English
Published: Wiley 2025-05-01
Series:Engineering Reports
Subjects:
Online Access:https://doi.org/10.1002/eng2.70173
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author Themba Mashiyane
Lagouge Tartibu
Smith Salifu
author_facet Themba Mashiyane
Lagouge Tartibu
Smith Salifu
author_sort Themba Mashiyane
collection DOAJ
description ABSTRACT Ensuring the structural integrity and operational reliability of oil storage tanks is critical to preventing catastrophic failures, including environmental pollution and economic losses. This study integrates Finite Element Analysis (FEA) and Machine Learning (ML) to predict the behavior (structural) and useful life of oil tanks under diverse operating conditions. The methodology involves applying FEA simulation (using Abaqus) to model the strain, stress, and buckling behavior of the oil storage tank. Thereafter, fe‐safe postprocessing software was used to post‐process the FEA results to estimate the useful life of the tank. These FEA and fe‐safe outputs were trained using Artificial Neural Networks (ANN) and Adaptive Neuro‐Fuzzy Inference Systems (ANFIS) to predict unknown tank operating scenarios. The study revealed that the filled tanks experienced higher stress (485.4 MPa) and reduced life expectancy (1429 h) compared to half‐filled tanks (388.7 MPa and 3551 h). For the ML, ANFIS excelled in predicting stress and strain with R2 values of 0.999, while ANN proved superior for useful life predictions with R2 values of 0.998. This hybrid FEA‐ML approach enables efficient and precise analysis, thereby facilitating design optimization and maintenance strategies for industrial applications.
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institution Kabale University
issn 2577-8196
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spelling doaj-art-43a9dc71aba443978301ba03890bbbfe2025-08-20T03:48:27ZengWileyEngineering Reports2577-81962025-05-0175n/an/a10.1002/eng2.70173Finite Element Analysis and Machine Learning‐Based Prediction of Oil Tank Behavior Under Diverse Operating ConditionsThemba Mashiyane0Lagouge Tartibu1Smith Salifu2Department of Mechanical and Industrial Engineering Technology University of Johannesburg Johannesburg South AfricaDepartment of Mechanical and Industrial Engineering Technology University of Johannesburg Johannesburg South AfricaCentre for Nanoengineering and Advanced Materials University of Johannesburg Johannesburg South AfricaABSTRACT Ensuring the structural integrity and operational reliability of oil storage tanks is critical to preventing catastrophic failures, including environmental pollution and economic losses. This study integrates Finite Element Analysis (FEA) and Machine Learning (ML) to predict the behavior (structural) and useful life of oil tanks under diverse operating conditions. The methodology involves applying FEA simulation (using Abaqus) to model the strain, stress, and buckling behavior of the oil storage tank. Thereafter, fe‐safe postprocessing software was used to post‐process the FEA results to estimate the useful life of the tank. These FEA and fe‐safe outputs were trained using Artificial Neural Networks (ANN) and Adaptive Neuro‐Fuzzy Inference Systems (ANFIS) to predict unknown tank operating scenarios. The study revealed that the filled tanks experienced higher stress (485.4 MPa) and reduced life expectancy (1429 h) compared to half‐filled tanks (388.7 MPa and 3551 h). For the ML, ANFIS excelled in predicting stress and strain with R2 values of 0.999, while ANN proved superior for useful life predictions with R2 values of 0.998. This hybrid FEA‐ML approach enables efficient and precise analysis, thereby facilitating design optimization and maintenance strategies for industrial applications.https://doi.org/10.1002/eng2.70173bucklingmachine learningoil storage tankstructural analysisuseful life
spellingShingle Themba Mashiyane
Lagouge Tartibu
Smith Salifu
Finite Element Analysis and Machine Learning‐Based Prediction of Oil Tank Behavior Under Diverse Operating Conditions
Engineering Reports
buckling
machine learning
oil storage tank
structural analysis
useful life
title Finite Element Analysis and Machine Learning‐Based Prediction of Oil Tank Behavior Under Diverse Operating Conditions
title_full Finite Element Analysis and Machine Learning‐Based Prediction of Oil Tank Behavior Under Diverse Operating Conditions
title_fullStr Finite Element Analysis and Machine Learning‐Based Prediction of Oil Tank Behavior Under Diverse Operating Conditions
title_full_unstemmed Finite Element Analysis and Machine Learning‐Based Prediction of Oil Tank Behavior Under Diverse Operating Conditions
title_short Finite Element Analysis and Machine Learning‐Based Prediction of Oil Tank Behavior Under Diverse Operating Conditions
title_sort finite element analysis and machine learning based prediction of oil tank behavior under diverse operating conditions
topic buckling
machine learning
oil storage tank
structural analysis
useful life
url https://doi.org/10.1002/eng2.70173
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AT lagougetartibu finiteelementanalysisandmachinelearningbasedpredictionofoiltankbehaviorunderdiverseoperatingconditions
AT smithsalifu finiteelementanalysisandmachinelearningbasedpredictionofoiltankbehaviorunderdiverseoperatingconditions