Flexure-Based Dynamometer for Vector-Valued Milling Force Measurement
Variation in cutting forces with cutting parameter selection, tool geometry, and wear status plays an important role for milling process evaluation and modeling. While piezoelectric force measurement is commercially available, it is often considered a precise but expensive method. This paper present...
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| Format: | Article |
| Language: | English |
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Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT
2023-02-01
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| Series: | Journal of Machine Engineering |
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| Online Access: | http://jmacheng.not.pl/Flexure-Based-Dynamometer-for-Vector-Valued-Milling-Force-Measurement,161234,0,2.html |
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| _version_ | 1849773666119712768 |
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| author | Christoph Ramsauer David Leitner Christoph Habersohn Tony Schmitz Kazuo Yamazaki Friedrich Bleicher |
| author_facet | Christoph Ramsauer David Leitner Christoph Habersohn Tony Schmitz Kazuo Yamazaki Friedrich Bleicher |
| author_sort | Christoph Ramsauer |
| collection | DOAJ |
| description | Variation in cutting forces with cutting parameter selection, tool geometry, and wear status plays an important role for milling process evaluation and modeling. While piezoelectric force measurement is commercially available, it is often considered a precise but expensive method. This paper presents a novel solution for vector-valued cutting force measurement. The table-mounted, flexure-based kinematics provide three degrees of freedom that are used to measure the in-process milling force vector components in the working plane by low-cost optical sensors. Based on analytical models and FEM analysis, an appropriate design was derived. The assembly and testing of the developed dynamometer are presented. A test setup based on a machining center was used for the system evaluation and the data are compared to the forces measured by a commercially available, piezoelectric cutting force dynamometer. |
| format | Article |
| id | doaj-art-431f3d61457e4ab6982e079bbda973bb |
| institution | DOAJ |
| issn | 1895-7595 2391-8071 |
| language | English |
| publishDate | 2023-02-01 |
| publisher | Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT |
| record_format | Article |
| series | Journal of Machine Engineering |
| spelling | doaj-art-431f3d61457e4ab6982e079bbda973bb2025-08-20T03:01:58ZengPublishing House of Wrocław Board of Scientific Technical Societies Federation NOTJournal of Machine Engineering1895-75952391-80712023-02-01231475610.36897/jme/161234161234Flexure-Based Dynamometer for Vector-Valued Milling Force MeasurementChristoph Ramsauer0David Leitner1Christoph Habersohn2Tony Schmitz3Kazuo Yamazaki4Friedrich Bleicher5IFT – Institute for Production Engineering and Photonic Technologies, TU Wien, AustriaIFT – Institute for Production Engineering and Photonic Technologies, TU Wien, AustriaIFT – Institute for Production Engineering and Photonic Technologies, TU Wien, AustriaUniversity of Tennessee, Department of Mechanical, Aerospace, and Biomedical Engineering, United StatesDepartment of Mechanical Engineering, University of California, Berkeley, United StatesIFT – Institute for Production Engineering and Photonic Technologies, TU Wien, AustriaVariation in cutting forces with cutting parameter selection, tool geometry, and wear status plays an important role for milling process evaluation and modeling. While piezoelectric force measurement is commercially available, it is often considered a precise but expensive method. This paper presents a novel solution for vector-valued cutting force measurement. The table-mounted, flexure-based kinematics provide three degrees of freedom that are used to measure the in-process milling force vector components in the working plane by low-cost optical sensors. Based on analytical models and FEM analysis, an appropriate design was derived. The assembly and testing of the developed dynamometer are presented. A test setup based on a machining center was used for the system evaluation and the data are compared to the forces measured by a commercially available, piezoelectric cutting force dynamometer.http://jmacheng.not.pl/Flexure-Based-Dynamometer-for-Vector-Valued-Milling-Force-Measurement,161234,0,2.htmlmillingforcedynamicsin-process measurement |
| spellingShingle | Christoph Ramsauer David Leitner Christoph Habersohn Tony Schmitz Kazuo Yamazaki Friedrich Bleicher Flexure-Based Dynamometer for Vector-Valued Milling Force Measurement Journal of Machine Engineering milling force dynamics in-process measurement |
| title | Flexure-Based Dynamometer for Vector-Valued Milling Force Measurement |
| title_full | Flexure-Based Dynamometer for Vector-Valued Milling Force Measurement |
| title_fullStr | Flexure-Based Dynamometer for Vector-Valued Milling Force Measurement |
| title_full_unstemmed | Flexure-Based Dynamometer for Vector-Valued Milling Force Measurement |
| title_short | Flexure-Based Dynamometer for Vector-Valued Milling Force Measurement |
| title_sort | flexure based dynamometer for vector valued milling force measurement |
| topic | milling force dynamics in-process measurement |
| url | http://jmacheng.not.pl/Flexure-Based-Dynamometer-for-Vector-Valued-Milling-Force-Measurement,161234,0,2.html |
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