Fire Propagation Performance of Intumescent Fire Protective Coatings Using Eggshells as a Novel Biofiller

This paper aims to synthesize and characterize an effective intumescent fire protective coating that incorporates eggshell powder as a novel biofiller. The performances of thermal stability, char formation, fire propagation, water resistance, and adhesion strength of coatings have been evaluated. A...

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Main Authors: M. C. Yew, N. H. Ramli Sulong, M. K. Yew, M. A. Amalina, M. R. Johan
Format: Article
Language:English
Published: Wiley 2014-01-01
Series:The Scientific World Journal
Online Access:http://dx.doi.org/10.1155/2014/805094
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author M. C. Yew
N. H. Ramli Sulong
M. K. Yew
M. A. Amalina
M. R. Johan
author_facet M. C. Yew
N. H. Ramli Sulong
M. K. Yew
M. A. Amalina
M. R. Johan
author_sort M. C. Yew
collection DOAJ
description This paper aims to synthesize and characterize an effective intumescent fire protective coating that incorporates eggshell powder as a novel biofiller. The performances of thermal stability, char formation, fire propagation, water resistance, and adhesion strength of coatings have been evaluated. A few intumescent flame-retardant coatings based on these three ecofriendly fire retardant additives ammonium polyphosphate phase II, pentaerythritol and melamine mixed together with flame-retardant fillers, and acrylic binder have been prepared and designed for steel. The fire performance of the coatings has conducted employing BS 476: Part 6-Fire propagation test. The foam structures of the intumescent coatings have been observed using field emission scanning electron microscopy. On exposure, the coated specimens’ B, C, and D had been certified to be Class 0 due to the fact that their fire propagation indexes were less than 12. Incorporation of ecofriendly eggshell, biofiller into formulation D led to excellent performance in fire stopping (index value, (I)=4.3) and antioxidation of intumescent coating. The coating is also found to be quite effective in water repellency, uniform foam structure, and adhesion strength.
format Article
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institution Kabale University
issn 2356-6140
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language English
publishDate 2014-01-01
publisher Wiley
record_format Article
series The Scientific World Journal
spelling doaj-art-4289304e6a5f4eec8e332692ff06773f2025-02-03T01:30:35ZengWileyThe Scientific World Journal2356-61401537-744X2014-01-01201410.1155/2014/805094805094Fire Propagation Performance of Intumescent Fire Protective Coatings Using Eggshells as a Novel BiofillerM. C. Yew0N. H. Ramli Sulong1M. K. Yew2M. A. Amalina3M. R. Johan4Department of Civil Engineering, Faculty of Engineering, University of Malaya, 50603 Lembah Pantai, Kuala Lumpur, MalaysiaDepartment of Civil Engineering, Faculty of Engineering, University of Malaya, 50603 Lembah Pantai, Kuala Lumpur, MalaysiaDepartment of Civil Engineering, Faculty of Engineering, University of Malaya, 50603 Lembah Pantai, Kuala Lumpur, MalaysiaCentre of Advanced Materials, Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Lembah Pantai, Kuala Lumpur, MalaysiaCentre of Advanced Materials, Department of Mechanical Engineering, Faculty of Engineering, University of Malaya, 50603 Lembah Pantai, Kuala Lumpur, MalaysiaThis paper aims to synthesize and characterize an effective intumescent fire protective coating that incorporates eggshell powder as a novel biofiller. The performances of thermal stability, char formation, fire propagation, water resistance, and adhesion strength of coatings have been evaluated. A few intumescent flame-retardant coatings based on these three ecofriendly fire retardant additives ammonium polyphosphate phase II, pentaerythritol and melamine mixed together with flame-retardant fillers, and acrylic binder have been prepared and designed for steel. The fire performance of the coatings has conducted employing BS 476: Part 6-Fire propagation test. The foam structures of the intumescent coatings have been observed using field emission scanning electron microscopy. On exposure, the coated specimens’ B, C, and D had been certified to be Class 0 due to the fact that their fire propagation indexes were less than 12. Incorporation of ecofriendly eggshell, biofiller into formulation D led to excellent performance in fire stopping (index value, (I)=4.3) and antioxidation of intumescent coating. The coating is also found to be quite effective in water repellency, uniform foam structure, and adhesion strength.http://dx.doi.org/10.1155/2014/805094
spellingShingle M. C. Yew
N. H. Ramli Sulong
M. K. Yew
M. A. Amalina
M. R. Johan
Fire Propagation Performance of Intumescent Fire Protective Coatings Using Eggshells as a Novel Biofiller
The Scientific World Journal
title Fire Propagation Performance of Intumescent Fire Protective Coatings Using Eggshells as a Novel Biofiller
title_full Fire Propagation Performance of Intumescent Fire Protective Coatings Using Eggshells as a Novel Biofiller
title_fullStr Fire Propagation Performance of Intumescent Fire Protective Coatings Using Eggshells as a Novel Biofiller
title_full_unstemmed Fire Propagation Performance of Intumescent Fire Protective Coatings Using Eggshells as a Novel Biofiller
title_short Fire Propagation Performance of Intumescent Fire Protective Coatings Using Eggshells as a Novel Biofiller
title_sort fire propagation performance of intumescent fire protective coatings using eggshells as a novel biofiller
url http://dx.doi.org/10.1155/2014/805094
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