Temperature Characteristics of Axle-Box Bearings Under Wheel Flat Excitation

The high-amplitude and high-frequency wheel–rail impacts excited by wheel flat result in severe contact friction in axle-box bearing (ABB), and the friction can cause a temperature rise or even structural damage of ABB. To this end, a thermal analysis model considering the vehicle operation environm...

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Main Authors: Yaping Luo, Fan Zhang, Zhiwei Wang, Chen Yang, Weihua Zhang, Fengshou Gu
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/13/1/19
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author Yaping Luo
Fan Zhang
Zhiwei Wang
Chen Yang
Weihua Zhang
Fengshou Gu
author_facet Yaping Luo
Fan Zhang
Zhiwei Wang
Chen Yang
Weihua Zhang
Fengshou Gu
author_sort Yaping Luo
collection DOAJ
description The high-amplitude and high-frequency wheel–rail impacts excited by wheel flat result in severe contact friction in axle-box bearing (ABB), and the friction can cause a temperature rise or even structural damage of ABB. To this end, a thermal analysis model considering the vehicle operation environment is proposed to analyze the temperature characteristics of ABB. Various coupling dynamics effects between the vehicle–track system and ABB are synergistically integrated. The heat conduction, convection, and radiation between the various components of ABB are also integrated into the thermal analysis modeling. By the field tests, the accuracy of the ABB thermal model is validated. The results obtained through the model simulation show that the ABB temperature increases with vehicle speed and wheel flat length, and the ABB temperature at the outside row is higher than that at the inside row. Moreover, the temperature of the roller, cage, inner ring, outer ring, and axle box increases following an ascending order. Specifically, the temperature at the small end of the roller is higher than that at the large end. The findings of this study can provide engineering guidelines for the condition monitoring of ABBs.
format Article
id doaj-art-426dec7aa888418294aaa501d84ae725
institution Kabale University
issn 2075-4442
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Lubricants
spelling doaj-art-426dec7aa888418294aaa501d84ae7252025-01-24T13:39:00ZengMDPI AGLubricants2075-44422025-01-011311910.3390/lubricants13010019Temperature Characteristics of Axle-Box Bearings Under Wheel Flat ExcitationYaping Luo0Fan Zhang1Zhiwei Wang2Chen Yang3Weihua Zhang4Fengshou Gu5State Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031, ChinaSchool of Design, Southwest Jiaotong University, Chengdu 610031, ChinaState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031, ChinaState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031, ChinaState Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu 610031, ChinaCentre for Efficiency and Performance Engineering, University of Huddersfield, Huddersfield HD1 3DH, UKThe high-amplitude and high-frequency wheel–rail impacts excited by wheel flat result in severe contact friction in axle-box bearing (ABB), and the friction can cause a temperature rise or even structural damage of ABB. To this end, a thermal analysis model considering the vehicle operation environment is proposed to analyze the temperature characteristics of ABB. Various coupling dynamics effects between the vehicle–track system and ABB are synergistically integrated. The heat conduction, convection, and radiation between the various components of ABB are also integrated into the thermal analysis modeling. By the field tests, the accuracy of the ABB thermal model is validated. The results obtained through the model simulation show that the ABB temperature increases with vehicle speed and wheel flat length, and the ABB temperature at the outside row is higher than that at the inside row. Moreover, the temperature of the roller, cage, inner ring, outer ring, and axle box increases following an ascending order. Specifically, the temperature at the small end of the roller is higher than that at the large end. The findings of this study can provide engineering guidelines for the condition monitoring of ABBs.https://www.mdpi.com/2075-4442/13/1/19axle-box bearingtemperature characteristicwheel flatthermal analysis modelvehicle operation environment
spellingShingle Yaping Luo
Fan Zhang
Zhiwei Wang
Chen Yang
Weihua Zhang
Fengshou Gu
Temperature Characteristics of Axle-Box Bearings Under Wheel Flat Excitation
Lubricants
axle-box bearing
temperature characteristic
wheel flat
thermal analysis model
vehicle operation environment
title Temperature Characteristics of Axle-Box Bearings Under Wheel Flat Excitation
title_full Temperature Characteristics of Axle-Box Bearings Under Wheel Flat Excitation
title_fullStr Temperature Characteristics of Axle-Box Bearings Under Wheel Flat Excitation
title_full_unstemmed Temperature Characteristics of Axle-Box Bearings Under Wheel Flat Excitation
title_short Temperature Characteristics of Axle-Box Bearings Under Wheel Flat Excitation
title_sort temperature characteristics of axle box bearings under wheel flat excitation
topic axle-box bearing
temperature characteristic
wheel flat
thermal analysis model
vehicle operation environment
url https://www.mdpi.com/2075-4442/13/1/19
work_keys_str_mv AT yapingluo temperaturecharacteristicsofaxleboxbearingsunderwheelflatexcitation
AT fanzhang temperaturecharacteristicsofaxleboxbearingsunderwheelflatexcitation
AT zhiweiwang temperaturecharacteristicsofaxleboxbearingsunderwheelflatexcitation
AT chenyang temperaturecharacteristicsofaxleboxbearingsunderwheelflatexcitation
AT weihuazhang temperaturecharacteristicsofaxleboxbearingsunderwheelflatexcitation
AT fengshougu temperaturecharacteristicsofaxleboxbearingsunderwheelflatexcitation