Intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensors

This study established a circulating system to control the concentration of substances and temperature in the aqueous solution. Simultaneously, sensors were used to continuously monitor the corrosion of three pipe materials: ductile iron (DI), surface-treated ductile iron (SDI), and carbon steel (CS...

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Main Authors: Bingqin Wang, Long Zhao, Yongfeng Chen, Lingsheng Zhu, Chao Liu, Xuequn Cheng, Xiaogang Li
Format: Article
Language:English
Published: Elsevier 2024-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424020817
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author Bingqin Wang
Long Zhao
Yongfeng Chen
Lingsheng Zhu
Chao Liu
Xuequn Cheng
Xiaogang Li
author_facet Bingqin Wang
Long Zhao
Yongfeng Chen
Lingsheng Zhu
Chao Liu
Xuequn Cheng
Xiaogang Li
author_sort Bingqin Wang
collection DOAJ
description This study established a circulating system to control the concentration of substances and temperature in the aqueous solution. Simultaneously, sensors were used to continuously monitor the corrosion of three pipe materials: ductile iron (DI), surface-treated ductile iron (SDI), and carbon steel (CS). A corrosion decision model based on a machine learning framework was developed for data mining. The results show that the developed model provides accurate corrosion prediction strategies. Analysis revealed that high temperature is the primary factor accelerating corrosion in water systems. SDI accelerates at 60 °C, reaching its peak at 90 °C, while DI and CS peak at 80 °C. The superior corrosion resistance of SDI is attributed to its ability to withstand accelerated corrosion under high temperatures and environmental coupling, making it more stable when immersed in water.
format Article
id doaj-art-4183697ebbf441c6ab550d4bce562f98
institution Kabale University
issn 2238-7854
language English
publishDate 2024-11-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-4183697ebbf441c6ab550d4bce562f982024-12-26T08:53:38ZengElsevierJournal of Materials Research and Technology2238-78542024-11-0133725741Intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensorsBingqin Wang0Long Zhao1Yongfeng Chen2Lingsheng Zhu3Chao Liu4Xuequn Cheng5Xiaogang Li6Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, China; Key Laboratory for Corrosion and Protection, Ministry of Education, University of Science and Technology Beijing, Beijing, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, China; Key Laboratory for Corrosion and Protection, Ministry of Education, University of Science and Technology Beijing, Beijing, ChinaR&D Center, National, Xinxing Ductile Iron Pipes Co., Ltd., Handan, HeBei, ChinaR&D Center, National, Xinxing Ductile Iron Pipes Co., Ltd., Handan, HeBei, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, China; Key Laboratory for Corrosion and Protection, Ministry of Education, University of Science and Technology Beijing, Beijing, China; Corresponding author. Institute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, China; Key Laboratory for Corrosion and Protection, Ministry of Education, University of Science and Technology Beijing, Beijing, China; Institute of Materials Intelligent Technology, Liaoning Academy of Materials, Shenyang, 110004, ChinaInstitute for Advanced Materials and Technology, University of Science and Technology Beijing, Beijing, China; Key Laboratory for Corrosion and Protection, Ministry of Education, University of Science and Technology Beijing, Beijing, ChinaThis study established a circulating system to control the concentration of substances and temperature in the aqueous solution. Simultaneously, sensors were used to continuously monitor the corrosion of three pipe materials: ductile iron (DI), surface-treated ductile iron (SDI), and carbon steel (CS). A corrosion decision model based on a machine learning framework was developed for data mining. The results show that the developed model provides accurate corrosion prediction strategies. Analysis revealed that high temperature is the primary factor accelerating corrosion in water systems. SDI accelerates at 60 °C, reaching its peak at 90 °C, while DI and CS peak at 80 °C. The superior corrosion resistance of SDI is attributed to its ability to withstand accelerated corrosion under high temperatures and environmental coupling, making it more stable when immersed in water.http://www.sciencedirect.com/science/article/pii/S2238785424020817Water pipelineMonitoringMachine learningCorrosionBig-data
spellingShingle Bingqin Wang
Long Zhao
Yongfeng Chen
Lingsheng Zhu
Chao Liu
Xuequn Cheng
Xiaogang Li
Intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensors
Journal of Materials Research and Technology
Water pipeline
Monitoring
Machine learning
Corrosion
Big-data
title Intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensors
title_full Intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensors
title_fullStr Intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensors
title_full_unstemmed Intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensors
title_short Intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensors
title_sort intelligent corrosion analysis and life prediction of ductile iron pipe systems using machine learning and electrochemical sensors
topic Water pipeline
Monitoring
Machine learning
Corrosion
Big-data
url http://www.sciencedirect.com/science/article/pii/S2238785424020817
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AT longzhao intelligentcorrosionanalysisandlifepredictionofductileironpipesystemsusingmachinelearningandelectrochemicalsensors
AT yongfengchen intelligentcorrosionanalysisandlifepredictionofductileironpipesystemsusingmachinelearningandelectrochemicalsensors
AT lingshengzhu intelligentcorrosionanalysisandlifepredictionofductileironpipesystemsusingmachinelearningandelectrochemicalsensors
AT chaoliu intelligentcorrosionanalysisandlifepredictionofductileironpipesystemsusingmachinelearningandelectrochemicalsensors
AT xuequncheng intelligentcorrosionanalysisandlifepredictionofductileironpipesystemsusingmachinelearningandelectrochemicalsensors
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