Brazing process and high-temperature performance of SUS410/Hastelloy X joint

The vacuum brazing of SUS410 stainless steel to Hastelloy X dissimilar materials was successfully executed utilizing BNi-2 adhesive tape as the brazing alloy. The microstructure of the brazed joint interface was analyzed using an energy dispersive spectrometer (SEM) and an energy dispersive spectrom...

Full description

Saved in:
Bibliographic Details
Main Authors: Yuanbin LI, Hao SUN, Xingdong CHEN, Wei FU, Xiaoguo SONG
Format: Article
Language:zho
Published: Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing House 2025-08-01
Series:Hanjie xuebao
Subjects:
Online Access:https://doi.org/10.12073/j.hjxb.20250124002
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849390457664045056
author Yuanbin LI
Hao SUN
Xingdong CHEN
Wei FU
Xiaoguo SONG
author_facet Yuanbin LI
Hao SUN
Xingdong CHEN
Wei FU
Xiaoguo SONG
author_sort Yuanbin LI
collection DOAJ
description The vacuum brazing of SUS410 stainless steel to Hastelloy X dissimilar materials was successfully executed utilizing BNi-2 adhesive tape as the brazing alloy. The microstructure of the brazed joint interface was analyzed using an energy dispersive spectrometer (SEM) and an energy dispersive spectrometer (EDS). The influence of brazing duration on the interfacial microstructure and mechanical properties was investigated. In order to evaluate the high-temperature service performance of the joint, the influence of high-temperature (620 ℃) aging on the interface microstructure and high-temperature mechanical properties of the joint was studied. The results show that the typical interface structure of the brazed joint is SUS410/α-Fe+(Fe, Cr)-B/Ni(s, s)+Cr-B/γ-phase+(Ni, Cr, Fe)-B+(Cr-B, Mo-B)/Hastelloy X. As brazing continues, the shear strength of the joint first increases and then decreases. When the brazing temperature is 1 100 ℃, and the holding time is 10 minutes, the joint achieves the maximum shear strength of 216.8 MPa. The fracture is a ductile one. After aging at 620 ℃, the area of the diffusion zone at the joint has significantly increased, and this increase continues to grow over time. After the aging, the distribution of borides at the grain boundaries within the diffusion zone of the joint becomes more uniform, and the aggregation degree at the grain boundaries decreases. As aging continues, the shear strength at high temperature (620 ℃) gradually converges to 138.2–145.9 MPa, reaching 63.7%–67.3% of the shear strength at room temperature.
format Article
id doaj-art-417bada723324f26bdde780feb184f02
institution Kabale University
issn 0253-360X
language zho
publishDate 2025-08-01
publisher Editorial Office of Transactions of the China Welding Institution, Welding Journals Publishing House
record_format Article
series Hanjie xuebao
spelling doaj-art-417bada723324f26bdde780feb184f022025-08-20T03:41:39ZzhoEditorial Office of Transactions of the China Welding Institution, Welding Journals Publishing HouseHanjie xuebao0253-360X2025-08-01468808810.12073/j.hjxb.20250124002hjxb-46-8-liyuanbinBrazing process and high-temperature performance of SUS410/Hastelloy X jointYuanbin LI0Hao SUN1Xingdong CHEN2Wei FU3Xiaoguo SONG4AECC Shenyang Liming Aero-engine Co. Ltd., Shenyang, 110043, ChinaShandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai, 264209, ChinaShandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai, 264209, ChinaDongfang Turbine Co. Ltd., Deyang, 618000, ChinaShandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai, 264209, ChinaThe vacuum brazing of SUS410 stainless steel to Hastelloy X dissimilar materials was successfully executed utilizing BNi-2 adhesive tape as the brazing alloy. The microstructure of the brazed joint interface was analyzed using an energy dispersive spectrometer (SEM) and an energy dispersive spectrometer (EDS). The influence of brazing duration on the interfacial microstructure and mechanical properties was investigated. In order to evaluate the high-temperature service performance of the joint, the influence of high-temperature (620 ℃) aging on the interface microstructure and high-temperature mechanical properties of the joint was studied. The results show that the typical interface structure of the brazed joint is SUS410/α-Fe+(Fe, Cr)-B/Ni(s, s)+Cr-B/γ-phase+(Ni, Cr, Fe)-B+(Cr-B, Mo-B)/Hastelloy X. As brazing continues, the shear strength of the joint first increases and then decreases. When the brazing temperature is 1 100 ℃, and the holding time is 10 minutes, the joint achieves the maximum shear strength of 216.8 MPa. The fracture is a ductile one. After aging at 620 ℃, the area of the diffusion zone at the joint has significantly increased, and this increase continues to grow over time. After the aging, the distribution of borides at the grain boundaries within the diffusion zone of the joint becomes more uniform, and the aggregation degree at the grain boundaries decreases. As aging continues, the shear strength at high temperature (620 ℃) gradually converges to 138.2–145.9 MPa, reaching 63.7%–67.3% of the shear strength at room temperature.https://doi.org/10.12073/j.hjxb.20250124002adhesive tape as brazing alloyhastelloy x alloybni-2 adhesive tapevacuum brazinghigh-temperature performance
spellingShingle Yuanbin LI
Hao SUN
Xingdong CHEN
Wei FU
Xiaoguo SONG
Brazing process and high-temperature performance of SUS410/Hastelloy X joint
Hanjie xuebao
adhesive tape as brazing alloy
hastelloy x alloy
bni-2 adhesive tape
vacuum brazing
high-temperature performance
title Brazing process and high-temperature performance of SUS410/Hastelloy X joint
title_full Brazing process and high-temperature performance of SUS410/Hastelloy X joint
title_fullStr Brazing process and high-temperature performance of SUS410/Hastelloy X joint
title_full_unstemmed Brazing process and high-temperature performance of SUS410/Hastelloy X joint
title_short Brazing process and high-temperature performance of SUS410/Hastelloy X joint
title_sort brazing process and high temperature performance of sus410 hastelloy x joint
topic adhesive tape as brazing alloy
hastelloy x alloy
bni-2 adhesive tape
vacuum brazing
high-temperature performance
url https://doi.org/10.12073/j.hjxb.20250124002
work_keys_str_mv AT yuanbinli brazingprocessandhightemperatureperformanceofsus410hastelloyxjoint
AT haosun brazingprocessandhightemperatureperformanceofsus410hastelloyxjoint
AT xingdongchen brazingprocessandhightemperatureperformanceofsus410hastelloyxjoint
AT weifu brazingprocessandhightemperatureperformanceofsus410hastelloyxjoint
AT xiaoguosong brazingprocessandhightemperatureperformanceofsus410hastelloyxjoint