Thermal stability of FeSi as barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric device

Thermal stability of thermoelectric devices plays a pivotal role in their practical applications. Chemical reaction/diffusion between thermoelectric materials and electrodes is one of the primary factors contributing to the degradation/failure of device performance at elevated temperatures. Introduc...

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Main Authors: Shanshan Hu, Chen Huang, Changyuan Li, Long Yang, Zhiwei Chen, Baisheng Sa, Wen Li, Yanzhong Pei
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Journal of Materiomics
Online Access:http://www.sciencedirect.com/science/article/pii/S2352847825000346
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author Shanshan Hu
Chen Huang
Changyuan Li
Long Yang
Zhiwei Chen
Baisheng Sa
Wen Li
Yanzhong Pei
author_facet Shanshan Hu
Chen Huang
Changyuan Li
Long Yang
Zhiwei Chen
Baisheng Sa
Wen Li
Yanzhong Pei
author_sort Shanshan Hu
collection DOAJ
description Thermal stability of thermoelectric devices plays a pivotal role in their practical applications. Chemical reaction/diffusion between thermoelectric materials and electrodes is one of the primary factors contributing to the degradation/failure of device performance at elevated temperatures. Introducing barrier layers to impede the behavior of chemical reactions has emerged as an effective approach for averting the failure of these devices. In this work, the FeSi is revealed to be a potent material of barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric material based on the considerations of interfacial reaction energy and sinterability. The well-established bond in Mg2Si0.3Sn0.7/FeSi joint results in a low contact resistivity of ∼20 μΩ⸱cm2 and a conversion efficient of ∼6.5% for the Mg2Si0.3Sn0.7 single-leg device is achieved at a temperature difference of ∼290 K. Long-term measurements of the device at a hot-side temperature of 600 K reveal that the performance remains nearly invariable as time further increases, which suggests that the FeSi layer retards the chemical reaction/diffusion.
format Article
id doaj-art-40c88d3cccd54631aeb694fb8e5c7bfa
institution Kabale University
issn 2352-8478
language English
publishDate 2025-09-01
publisher Elsevier
record_format Article
series Journal of Materiomics
spelling doaj-art-40c88d3cccd54631aeb694fb8e5c7bfa2025-08-20T03:32:50ZengElsevierJournal of Materiomics2352-84782025-09-0111510104410.1016/j.jmat.2025.101044Thermal stability of FeSi as barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric deviceShanshan Hu0Chen Huang1Changyuan Li2Long Yang3Zhiwei Chen4Baisheng Sa5Wen Li6Yanzhong Pei7Interdisciplinary Materials Research Center, School of Materials Science and Engineering, Tongji University, 4800 Caoan Road, Shanghai, 201804, ChinaCollege of Materials Science and Engineering, Fuzhou University, 2 North Wulongjiang Road, Fuzhou, 350108, ChinaInterdisciplinary Materials Research Center, School of Materials Science and Engineering, Tongji University, 4800 Caoan Road, Shanghai, 201804, ChinaInterdisciplinary Materials Research Center, School of Materials Science and Engineering, Tongji University, 4800 Caoan Road, Shanghai, 201804, ChinaInterdisciplinary Materials Research Center, School of Materials Science and Engineering, Tongji University, 4800 Caoan Road, Shanghai, 201804, ChinaCollege of Materials Science and Engineering, Fuzhou University, 2 North Wulongjiang Road, Fuzhou, 350108, China; Corresponding author.Interdisciplinary Materials Research Center, School of Materials Science and Engineering, Tongji University, 4800 Caoan Road, Shanghai, 201804, China; Corresponding author.Interdisciplinary Materials Research Center, School of Materials Science and Engineering, Tongji University, 4800 Caoan Road, Shanghai, 201804, China; Corresponding author.Thermal stability of thermoelectric devices plays a pivotal role in their practical applications. Chemical reaction/diffusion between thermoelectric materials and electrodes is one of the primary factors contributing to the degradation/failure of device performance at elevated temperatures. Introducing barrier layers to impede the behavior of chemical reactions has emerged as an effective approach for averting the failure of these devices. In this work, the FeSi is revealed to be a potent material of barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric material based on the considerations of interfacial reaction energy and sinterability. The well-established bond in Mg2Si0.3Sn0.7/FeSi joint results in a low contact resistivity of ∼20 μΩ⸱cm2 and a conversion efficient of ∼6.5% for the Mg2Si0.3Sn0.7 single-leg device is achieved at a temperature difference of ∼290 K. Long-term measurements of the device at a hot-side temperature of 600 K reveal that the performance remains nearly invariable as time further increases, which suggests that the FeSi layer retards the chemical reaction/diffusion.http://www.sciencedirect.com/science/article/pii/S2352847825000346
spellingShingle Shanshan Hu
Chen Huang
Changyuan Li
Long Yang
Zhiwei Chen
Baisheng Sa
Wen Li
Yanzhong Pei
Thermal stability of FeSi as barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric device
Journal of Materiomics
title Thermal stability of FeSi as barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric device
title_full Thermal stability of FeSi as barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric device
title_fullStr Thermal stability of FeSi as barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric device
title_full_unstemmed Thermal stability of FeSi as barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric device
title_short Thermal stability of FeSi as barrier layer in high-performance Mg2Si0.3Sn0.7 thermoelectric device
title_sort thermal stability of fesi as barrier layer in high performance mg2si0 3sn0 7 thermoelectric device
url http://www.sciencedirect.com/science/article/pii/S2352847825000346
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