Gate-to-gate life cycle assessment of lithium-ion battery recycling pre-treatment

Recycling spent lithium-ion batteries (LIBs) is critical for enhancing environmental sustainability and resource conservation; however, the environmental and energy impacts of LIB recycling are not yet comprehensively understood due to the diverse applications of LIB cells and the variability in rec...

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Main Authors: Anna Pražanová, Michael Fridrich, Jan Weinzettel, Vaclav Knap
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Cleaner Environmental Systems
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666789425000091
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author Anna Pražanová
Michael Fridrich
Jan Weinzettel
Vaclav Knap
author_facet Anna Pražanová
Michael Fridrich
Jan Weinzettel
Vaclav Knap
author_sort Anna Pražanová
collection DOAJ
description Recycling spent lithium-ion batteries (LIBs) is critical for enhancing environmental sustainability and resource conservation; however, the environmental and energy impacts of LIB recycling are not yet comprehensively understood due to the diverse applications of LIB cells and the variability in recycling technologies. This study presents a gate-to-gate life cycle assessment (LCA) of a recycling pre-treatment process at a small-scale plant in the Czech Republic, focusing on spent LIBs from electric vehicles (EVs) and consumer electronics cells (CECs). Using the SimaPro LCA software and the Ecoinvent 3.9 database, the analysis evaluated the environmental impact of recycling operations across several categories, including climate change, eutrophication, freshwater, and resource use, minerals and metals. The findings reveal that the recycling pre-treatment process for CECs achieves greater benefits in climate change mitigation compared to EV batteries, with a 5% lower impact for climate change associated with EV batteries relative to CECs. Moreover, the study highlights the effectiveness of optimized recycling practices in alleviating environmental burdens. A notable finding is the significance of secondary material recovery, particularly metals such as copper and aluminium, as these materials can substitute for primary raw materials, thereby minimizing resource use and reducing emissions. These aspects emphasize the need for high recovery efficiency to enhance environmental benefits. However, further research is essential to fully comprehend the environmental impacts of LIB recycling and to resolve uncertainties concerning battery composition and the effectiveness of different recycling technologies.
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spelling doaj-art-408d170a69954443b2e1e895eca450192025-02-04T04:10:38ZengElsevierCleaner Environmental Systems2666-78942025-03-0116100263Gate-to-gate life cycle assessment of lithium-ion battery recycling pre-treatmentAnna Pražanová0Michael Fridrich1Jan Weinzettel2Vaclav Knap3Department of Electrotechnology, Czech Technical University in Prague, Technická 2, Prague, 160 00, Czech Republic; Corresponding author.Department of Electrotechnology, Czech Technical University in Prague, Technická 2, Prague, 160 00, Czech Republic; Charles University, Environment Centre, José Martího 407/2, Prague, 162 00, Czech RepublicDepartment of Electrotechnology, Czech Technical University in Prague, Technická 2, Prague, 160 00, Czech Republic; Charles University, Environment Centre, José Martího 407/2, Prague, 162 00, Czech RepublicDepartment of Electrotechnology, Czech Technical University in Prague, Technická 2, Prague, 160 00, Czech RepublicRecycling spent lithium-ion batteries (LIBs) is critical for enhancing environmental sustainability and resource conservation; however, the environmental and energy impacts of LIB recycling are not yet comprehensively understood due to the diverse applications of LIB cells and the variability in recycling technologies. This study presents a gate-to-gate life cycle assessment (LCA) of a recycling pre-treatment process at a small-scale plant in the Czech Republic, focusing on spent LIBs from electric vehicles (EVs) and consumer electronics cells (CECs). Using the SimaPro LCA software and the Ecoinvent 3.9 database, the analysis evaluated the environmental impact of recycling operations across several categories, including climate change, eutrophication, freshwater, and resource use, minerals and metals. The findings reveal that the recycling pre-treatment process for CECs achieves greater benefits in climate change mitigation compared to EV batteries, with a 5% lower impact for climate change associated with EV batteries relative to CECs. Moreover, the study highlights the effectiveness of optimized recycling practices in alleviating environmental burdens. A notable finding is the significance of secondary material recovery, particularly metals such as copper and aluminium, as these materials can substitute for primary raw materials, thereby minimizing resource use and reducing emissions. These aspects emphasize the need for high recovery efficiency to enhance environmental benefits. However, further research is essential to fully comprehend the environmental impacts of LIB recycling and to resolve uncertainties concerning battery composition and the effectiveness of different recycling technologies.http://www.sciencedirect.com/science/article/pii/S2666789425000091Lithium-ion batteryEnd-of-life treatmentRecycling pre-treatmentWaste managementEnvironmental evaluation
spellingShingle Anna Pražanová
Michael Fridrich
Jan Weinzettel
Vaclav Knap
Gate-to-gate life cycle assessment of lithium-ion battery recycling pre-treatment
Cleaner Environmental Systems
Lithium-ion battery
End-of-life treatment
Recycling pre-treatment
Waste management
Environmental evaluation
title Gate-to-gate life cycle assessment of lithium-ion battery recycling pre-treatment
title_full Gate-to-gate life cycle assessment of lithium-ion battery recycling pre-treatment
title_fullStr Gate-to-gate life cycle assessment of lithium-ion battery recycling pre-treatment
title_full_unstemmed Gate-to-gate life cycle assessment of lithium-ion battery recycling pre-treatment
title_short Gate-to-gate life cycle assessment of lithium-ion battery recycling pre-treatment
title_sort gate to gate life cycle assessment of lithium ion battery recycling pre treatment
topic Lithium-ion battery
End-of-life treatment
Recycling pre-treatment
Waste management
Environmental evaluation
url http://www.sciencedirect.com/science/article/pii/S2666789425000091
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