Batch and Continuous Lipase-Catalyzed Production of Dietetic Structured Lipids from Milk Thistle, Grapeseed, and Apricot Kernel Oils

The sustainable production of healthy structured lipids (SLs) using oils extracted from agro-industry by-products or non-conventional lipid sources is of utmost importance in the framework of a circular bioeconomy, toward a zero-waste goal. In this study, low-calorie triacylglycerols (TAGs) containi...

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Main Authors: Şuheda Akbaş, Natália M. Osório, Suzana Ferreira-Dias
Format: Article
Language:English
Published: MDPI AG 2025-04-01
Series:Molecules
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Online Access:https://www.mdpi.com/1420-3049/30/9/1943
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author Şuheda Akbaş
Natália M. Osório
Suzana Ferreira-Dias
author_facet Şuheda Akbaş
Natália M. Osório
Suzana Ferreira-Dias
author_sort Şuheda Akbaş
collection DOAJ
description The sustainable production of healthy structured lipids (SLs) using oils extracted from agro-industry by-products or non-conventional lipid sources is of utmost importance in the framework of a circular bioeconomy, toward a zero-waste goal. In this study, low-calorie triacylglycerols (TAGs) containing a long-chain (L) fatty acid (FA) at position <i>sn</i>-2 and medium-chain (M) FAs at positions <i>sn</i>-1,3 (MLM type SL) were obtained from virgin cold-pressed milk thistle (51.55% linoleic acid; C18:2), grapeseed (66.62% C18:2), and apricot kernel (68.61% oleic acid; C18:1) oils. Lipase-catalyzed acidolysis with capric acid (C10:0) or interesterification with ethyl caprate (C10 Ethyl) in solvent-free media were performed. In batch reactions, immobilized <i>Rhizomucor miehei</i> lipase (Lipozyme RM) was used as a biocatalyst. For all tested oils, new TAG (SL) yields, varying from 61 to 63%, were obtained after 6 h of interesterification. Maximum new TAG yields were reached after 6, 24, and 30 h of acidolysis with grapeseed (64.7%), milk thistle (56.1%), or apricot kernel (69.7%) oils, respectively. Continuous acidolysis and interesterification of grapeseed oil were implemented in a packed-bed bioreactor, catalyzed by immobilized <i>Thermomyces lanuginosus</i> lipase (Lipozyme TL IM). Throughout 150 h of continuous operation, no lipase deactivation was observed, with average SL yields of 79.2% ± 4.1 by interesterification and 61.5% ± 5.91 by acidolysis.
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language English
publishDate 2025-04-01
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spelling doaj-art-3fcfb7175884483784def61262e5a87e2025-08-20T03:52:56ZengMDPI AGMolecules1420-30492025-04-01309194310.3390/molecules30091943Batch and Continuous Lipase-Catalyzed Production of Dietetic Structured Lipids from Milk Thistle, Grapeseed, and Apricot Kernel OilsŞuheda Akbaş0Natália M. Osório1Suzana Ferreira-Dias2Department of Food Engineering, Faculty of Engineering, Talas Campus, Erciyes University, 38039 Kayseri, TürkiyeMARE—Marine and Environmental Sciences Centre, Escola Superior de Tecnologia do Barreiro, Instituto Politécnico de Setúbal, 2839-001 Lavradio, PortugalLEAF—Linking Landscape, Environment, Agriculture and Food Research Center, Instituto Superior de Agronomia, Universidade de Lisboa, 1349-017 Lisbon, PortugalThe sustainable production of healthy structured lipids (SLs) using oils extracted from agro-industry by-products or non-conventional lipid sources is of utmost importance in the framework of a circular bioeconomy, toward a zero-waste goal. In this study, low-calorie triacylglycerols (TAGs) containing a long-chain (L) fatty acid (FA) at position <i>sn</i>-2 and medium-chain (M) FAs at positions <i>sn</i>-1,3 (MLM type SL) were obtained from virgin cold-pressed milk thistle (51.55% linoleic acid; C18:2), grapeseed (66.62% C18:2), and apricot kernel (68.61% oleic acid; C18:1) oils. Lipase-catalyzed acidolysis with capric acid (C10:0) or interesterification with ethyl caprate (C10 Ethyl) in solvent-free media were performed. In batch reactions, immobilized <i>Rhizomucor miehei</i> lipase (Lipozyme RM) was used as a biocatalyst. For all tested oils, new TAG (SL) yields, varying from 61 to 63%, were obtained after 6 h of interesterification. Maximum new TAG yields were reached after 6, 24, and 30 h of acidolysis with grapeseed (64.7%), milk thistle (56.1%), or apricot kernel (69.7%) oils, respectively. Continuous acidolysis and interesterification of grapeseed oil were implemented in a packed-bed bioreactor, catalyzed by immobilized <i>Thermomyces lanuginosus</i> lipase (Lipozyme TL IM). Throughout 150 h of continuous operation, no lipase deactivation was observed, with average SL yields of 79.2% ± 4.1 by interesterification and 61.5% ± 5.91 by acidolysis.https://www.mdpi.com/1420-3049/30/9/1943acidolysisapricot kernel oilbatch bioreactorcontinuous bioreactorgrapeseed oilinteresterification
spellingShingle Şuheda Akbaş
Natália M. Osório
Suzana Ferreira-Dias
Batch and Continuous Lipase-Catalyzed Production of Dietetic Structured Lipids from Milk Thistle, Grapeseed, and Apricot Kernel Oils
Molecules
acidolysis
apricot kernel oil
batch bioreactor
continuous bioreactor
grapeseed oil
interesterification
title Batch and Continuous Lipase-Catalyzed Production of Dietetic Structured Lipids from Milk Thistle, Grapeseed, and Apricot Kernel Oils
title_full Batch and Continuous Lipase-Catalyzed Production of Dietetic Structured Lipids from Milk Thistle, Grapeseed, and Apricot Kernel Oils
title_fullStr Batch and Continuous Lipase-Catalyzed Production of Dietetic Structured Lipids from Milk Thistle, Grapeseed, and Apricot Kernel Oils
title_full_unstemmed Batch and Continuous Lipase-Catalyzed Production of Dietetic Structured Lipids from Milk Thistle, Grapeseed, and Apricot Kernel Oils
title_short Batch and Continuous Lipase-Catalyzed Production of Dietetic Structured Lipids from Milk Thistle, Grapeseed, and Apricot Kernel Oils
title_sort batch and continuous lipase catalyzed production of dietetic structured lipids from milk thistle grapeseed and apricot kernel oils
topic acidolysis
apricot kernel oil
batch bioreactor
continuous bioreactor
grapeseed oil
interesterification
url https://www.mdpi.com/1420-3049/30/9/1943
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AT nataliamosorio batchandcontinuouslipasecatalyzedproductionofdieteticstructuredlipidsfrommilkthistlegrapeseedandapricotkerneloils
AT suzanaferreiradias batchandcontinuouslipasecatalyzedproductionofdieteticstructuredlipidsfrommilkthistlegrapeseedandapricotkerneloils