A Supervised Machine Learning-Based Approach for Task Workload Prediction in Manufacturing: A Case Study Application

Predicting workload for tasks in manufacturing is a complex challenge due to the numerous variables involved. In small- and medium-sized enterprises (SMEs), this process is often experience-based, leading to inaccurate predictions that significantly impact production planning, order management, and...

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Main Authors: Valentina De Simone, Valentina Di Pasquale, Joanna Calabrese, Salvatore Miranda, Raffaele Iannone
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Machines
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Online Access:https://www.mdpi.com/2075-1702/13/7/602
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author Valentina De Simone
Valentina Di Pasquale
Joanna Calabrese
Salvatore Miranda
Raffaele Iannone
author_facet Valentina De Simone
Valentina Di Pasquale
Joanna Calabrese
Salvatore Miranda
Raffaele Iannone
author_sort Valentina De Simone
collection DOAJ
description Predicting workload for tasks in manufacturing is a complex challenge due to the numerous variables involved. In small- and medium-sized enterprises (SMEs), this process is often experience-based, leading to inaccurate predictions that significantly impact production planning, order management, and consequently the ability to meet customer deadlines. This paper presents an approach that leverages machine learning to enhance workload prediction with minimal data collection, making it particularly suitable for SMEs. A case study application using supervised machine learning models for regression, trained in an open-source data analytics, reporting, and integration platform (KNIME Analytics Platform), has been carried out. An Automated Machine Learning (AutoML) regression approach was employed to identify the most suitable model for task workload prediction based on minimising the Mean Absolute Error (MAE) scores. Specifically, the Regression Tree (RT) model demonstrated superior accuracy compared to more traditional simple averaging and manual predictions when modelling data for a single product type. When incorporating all available product data, despite a slight performance decrease, the XGBoost Tree Ensemble still outperformed the traditional approaches. These findings highlight the potential of machine learning to improve workload forecasting in manufacturing, offering a practical and easily implementable solution for SMEs.
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spelling doaj-art-3f47309203ca44278c435faf2c0707cd2025-08-20T03:08:01ZengMDPI AGMachines2075-17022025-07-0113760210.3390/machines13070602A Supervised Machine Learning-Based Approach for Task Workload Prediction in Manufacturing: A Case Study ApplicationValentina De Simone0Valentina Di Pasquale1Joanna Calabrese2Salvatore Miranda3Raffaele Iannone4Department of Industrial Engineering, University of Salerno, 84084 Fisciano, ItalyDepartment of Industrial Engineering, University of Salerno, 84084 Fisciano, ItalyMotortecnica S.r.l., 84099 San Cipriano Picentino, ItalyDepartment of Industrial Engineering, University of Salerno, 84084 Fisciano, ItalyDepartment of Industrial Engineering, University of Salerno, 84084 Fisciano, ItalyPredicting workload for tasks in manufacturing is a complex challenge due to the numerous variables involved. In small- and medium-sized enterprises (SMEs), this process is often experience-based, leading to inaccurate predictions that significantly impact production planning, order management, and consequently the ability to meet customer deadlines. This paper presents an approach that leverages machine learning to enhance workload prediction with minimal data collection, making it particularly suitable for SMEs. A case study application using supervised machine learning models for regression, trained in an open-source data analytics, reporting, and integration platform (KNIME Analytics Platform), has been carried out. An Automated Machine Learning (AutoML) regression approach was employed to identify the most suitable model for task workload prediction based on minimising the Mean Absolute Error (MAE) scores. Specifically, the Regression Tree (RT) model demonstrated superior accuracy compared to more traditional simple averaging and manual predictions when modelling data for a single product type. When incorporating all available product data, despite a slight performance decrease, the XGBoost Tree Ensemble still outperformed the traditional approaches. These findings highlight the potential of machine learning to improve workload forecasting in manufacturing, offering a practical and easily implementable solution for SMEs.https://www.mdpi.com/2075-1702/13/7/602supervised learningAutoMLworkload predictionplanningSMEs
spellingShingle Valentina De Simone
Valentina Di Pasquale
Joanna Calabrese
Salvatore Miranda
Raffaele Iannone
A Supervised Machine Learning-Based Approach for Task Workload Prediction in Manufacturing: A Case Study Application
Machines
supervised learning
AutoML
workload prediction
planning
SMEs
title A Supervised Machine Learning-Based Approach for Task Workload Prediction in Manufacturing: A Case Study Application
title_full A Supervised Machine Learning-Based Approach for Task Workload Prediction in Manufacturing: A Case Study Application
title_fullStr A Supervised Machine Learning-Based Approach for Task Workload Prediction in Manufacturing: A Case Study Application
title_full_unstemmed A Supervised Machine Learning-Based Approach for Task Workload Prediction in Manufacturing: A Case Study Application
title_short A Supervised Machine Learning-Based Approach for Task Workload Prediction in Manufacturing: A Case Study Application
title_sort supervised machine learning based approach for task workload prediction in manufacturing a case study application
topic supervised learning
AutoML
workload prediction
planning
SMEs
url https://www.mdpi.com/2075-1702/13/7/602
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