Multi-nozzle electrospinning state prediction based on image processing and recurrent neural network

Due to the complex multi-physical field coupling during the multi-nozzle electrospinning process, it is necessary to establish a fast and effective control strategy to maintain a stable multi-jet ejection state. In this study, a multi-jet image processing and jet state prediction system based on Ope...

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Main Authors: Wenwang Li, Haiyang Liu, Xiang Wang, Dongfa Cao, Gaofeng Zheng, Huatan Chen, Junyu Chen, Runyang Zhang, Shufan Li, Jiaxin Jiang
Format: Article
Language:English
Published: AIP Publishing LLC 2025-04-01
Series:AIP Advances
Online Access:http://dx.doi.org/10.1063/5.0259340
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author Wenwang Li
Haiyang Liu
Xiang Wang
Dongfa Cao
Gaofeng Zheng
Huatan Chen
Junyu Chen
Runyang Zhang
Shufan Li
Jiaxin Jiang
author_facet Wenwang Li
Haiyang Liu
Xiang Wang
Dongfa Cao
Gaofeng Zheng
Huatan Chen
Junyu Chen
Runyang Zhang
Shufan Li
Jiaxin Jiang
author_sort Wenwang Li
collection DOAJ
description Due to the complex multi-physical field coupling during the multi-nozzle electrospinning process, it is necessary to establish a fast and effective control strategy to maintain a stable multi-jet ejection state. In this study, a multi-jet image processing and jet state prediction system based on OpenCV and PyTorch was introduced to monitor the current electrospinning state in real time and predict the electrospinning state in the next two seconds. The multi-jet ejection process was recorded by a CMOS camera, and the time series images were processed to distinguish different jet states according to the jet area data. Then, the jet area data under different electrospinning jet states were counted as the training data of the neural network, and the prediction accuracy of the best network model after training was greater than 98%. This work has built a significant foundation for the advanced regulation of electrospinning jet ejection and to improve the quality of electrospun membranes.
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id doaj-art-3f1bb41fae38441fac734d48c66f04bc
institution Kabale University
issn 2158-3226
language English
publishDate 2025-04-01
publisher AIP Publishing LLC
record_format Article
series AIP Advances
spelling doaj-art-3f1bb41fae38441fac734d48c66f04bc2025-08-20T03:48:42ZengAIP Publishing LLCAIP Advances2158-32262025-04-01154045013045013-1010.1063/5.0259340Multi-nozzle electrospinning state prediction based on image processing and recurrent neural networkWenwang Li0Haiyang Liu1Xiang Wang2Dongfa Cao3Gaofeng Zheng4Huatan Chen5Junyu Chen6Runyang Zhang7Shufan Li8Jiaxin Jiang9School of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Opto-electronic and Communication Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Opto-electronic and Communication Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaDue to the complex multi-physical field coupling during the multi-nozzle electrospinning process, it is necessary to establish a fast and effective control strategy to maintain a stable multi-jet ejection state. In this study, a multi-jet image processing and jet state prediction system based on OpenCV and PyTorch was introduced to monitor the current electrospinning state in real time and predict the electrospinning state in the next two seconds. The multi-jet ejection process was recorded by a CMOS camera, and the time series images were processed to distinguish different jet states according to the jet area data. Then, the jet area data under different electrospinning jet states were counted as the training data of the neural network, and the prediction accuracy of the best network model after training was greater than 98%. This work has built a significant foundation for the advanced regulation of electrospinning jet ejection and to improve the quality of electrospun membranes.http://dx.doi.org/10.1063/5.0259340
spellingShingle Wenwang Li
Haiyang Liu
Xiang Wang
Dongfa Cao
Gaofeng Zheng
Huatan Chen
Junyu Chen
Runyang Zhang
Shufan Li
Jiaxin Jiang
Multi-nozzle electrospinning state prediction based on image processing and recurrent neural network
AIP Advances
title Multi-nozzle electrospinning state prediction based on image processing and recurrent neural network
title_full Multi-nozzle electrospinning state prediction based on image processing and recurrent neural network
title_fullStr Multi-nozzle electrospinning state prediction based on image processing and recurrent neural network
title_full_unstemmed Multi-nozzle electrospinning state prediction based on image processing and recurrent neural network
title_short Multi-nozzle electrospinning state prediction based on image processing and recurrent neural network
title_sort multi nozzle electrospinning state prediction based on image processing and recurrent neural network
url http://dx.doi.org/10.1063/5.0259340
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