Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode

The article considers the factors affecting the accuracy of Electrical Discharge Machining. The process of formation of conglomerates resulting from processing is mainly investigated. Based on the literature analysis, the theoretical and real scheme of Electrical Discharge Machining is compared...

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Main Authors: A. Yu. Popov, V. A. Prokofev
Format: Article
Language:English
Published: Omsk State Technical University, Federal State Autonoumos Educational Institution of Higher Education 2023-02-01
Series:Омский научный вестник
Subjects:
Online Access:https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/5-9%20%D0%9F%D0%BE%D0%BF%D0%BE%D0%B2%20%D0%90.%20%D0%AE.,%20%D0%9F%D1%80%D0%BE%D0%BA%D0%BE%D1%84%D1%8C%D0%B5%D0%B2%20%D0%92.%20%D0%90..pdf
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author A. Yu. Popov
V. A. Prokofev
author_facet A. Yu. Popov
V. A. Prokofev
author_sort A. Yu. Popov
collection DOAJ
description The article considers the factors affecting the accuracy of Electrical Discharge Machining. The process of formation of conglomerates resulting from processing is mainly investigated. Based on the literature analysis, the theoretical and real scheme of Electrical Discharge Machining is compared. As a result of the experiments carried out, it is revealed that in the process of deep holes, the electrode deviates from its axis due to the destabilization of the tool due to the non–rigidity of the electrode and the sticking of debris formed in the processing zone. The deviation of the electrode from the axis of rotation leads to uneven pressure from the liquid washing out the debris, which leads to uneven wear on the side of the electrode. During the study, samples of electroerosive debris are collected and studied. A direct relationship between the processing depth and the deviation value is revealed: the greater the processing depth, the greater the deviation value, which leads to distortion of the shape of the hole section and the formation of a cone instead of a cylinder. To improve the accuracy of processing deep holes, it is necessary to minimize the deviation of the electrode from the axis of rotation and protect the side surface of the electrode from the effects of current.
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institution Kabale University
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language English
publishDate 2023-02-01
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spelling doaj-art-3ecac8c3082e44fabe2307409f478bfa2025-02-02T23:55:45ZengOmsk State Technical University, Federal State Autonoumos Educational Institution of Higher EducationОмский научный вестник1813-82252541-75412023-02-011 (185)5910.25206/1813-8225-2023-185-5-9Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrodeA. Yu. Popov0https://orcid.org/0000-0002-7703-9283V. A. Prokofev1https://orcid.org/0000-0001-7270-673XOmsk State Technical UniversityOmsk State Technical UniversityThe article considers the factors affecting the accuracy of Electrical Discharge Machining. The process of formation of conglomerates resulting from processing is mainly investigated. Based on the literature analysis, the theoretical and real scheme of Electrical Discharge Machining is compared. As a result of the experiments carried out, it is revealed that in the process of deep holes, the electrode deviates from its axis due to the destabilization of the tool due to the non–rigidity of the electrode and the sticking of debris formed in the processing zone. The deviation of the electrode from the axis of rotation leads to uneven pressure from the liquid washing out the debris, which leads to uneven wear on the side of the electrode. During the study, samples of electroerosive debris are collected and studied. A direct relationship between the processing depth and the deviation value is revealed: the greater the processing depth, the greater the deviation value, which leads to distortion of the shape of the hole section and the formation of a cone instead of a cylinder. To improve the accuracy of processing deep holes, it is necessary to minimize the deviation of the electrode from the axis of rotation and protect the side surface of the electrode from the effects of current.https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/5-9%20%D0%9F%D0%BE%D0%BF%D0%BE%D0%B2%20%D0%90.%20%D0%AE.,%20%D0%9F%D1%80%D0%BE%D0%BA%D0%BE%D1%84%D1%8C%D0%B5%D0%B2%20%D0%92.%20%D0%90..pdfedmprecision hole processingdebrissuper drilldeep hole processingtubular electrode-tooldebris conglomerates
spellingShingle A. Yu. Popov
V. A. Prokofev
Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode
Омский научный вестник
edm
precision hole processing
debris
super drill
deep hole processing
tubular electrode-tool
debris conglomerates
title Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode
title_full Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode
title_fullStr Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode
title_full_unstemmed Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode
title_short Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode
title_sort improving the accuracy of processing deep holes by electrical discharge machining with a rotating tubular electrode
topic edm
precision hole processing
debris
super drill
deep hole processing
tubular electrode-tool
debris conglomerates
url https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/5-9%20%D0%9F%D0%BE%D0%BF%D0%BE%D0%B2%20%D0%90.%20%D0%AE.,%20%D0%9F%D1%80%D0%BE%D0%BA%D0%BE%D1%84%D1%8C%D0%B5%D0%B2%20%D0%92.%20%D0%90..pdf
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AT vaprokofev improvingtheaccuracyofprocessingdeepholesbyelectricaldischargemachiningwitharotatingtubularelectrode