Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode
The article considers the factors affecting the accuracy of Electrical Discharge Machining. The process of formation of conglomerates resulting from processing is mainly investigated. Based on the literature analysis, the theoretical and real scheme of Electrical Discharge Machining is compared...
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Format: | Article |
Language: | English |
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Omsk State Technical University, Federal State Autonoumos Educational Institution of Higher Education
2023-02-01
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Series: | Омский научный вестник |
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Online Access: | https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/5-9%20%D0%9F%D0%BE%D0%BF%D0%BE%D0%B2%20%D0%90.%20%D0%AE.,%20%D0%9F%D1%80%D0%BE%D0%BA%D0%BE%D1%84%D1%8C%D0%B5%D0%B2%20%D0%92.%20%D0%90..pdf |
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author | A. Yu. Popov V. A. Prokofev |
author_facet | A. Yu. Popov V. A. Prokofev |
author_sort | A. Yu. Popov |
collection | DOAJ |
description | The article considers the factors affecting the accuracy of
Electrical Discharge Machining. The process of formation
of conglomerates resulting from processing is mainly
investigated. Based on the literature analysis, the theoretical
and real scheme of Electrical Discharge Machining is
compared. As a result of the experiments carried out, it is
revealed that in the process of deep holes, the electrode
deviates from its axis due to the destabilization of the tool
due to the non–rigidity of the electrode and the sticking
of debris formed in the processing zone. The deviation of
the electrode from the axis of rotation leads to uneven
pressure from the liquid washing out the debris, which
leads to uneven wear on the side of the electrode. During
the study, samples of electroerosive debris are collected
and studied. A direct relationship between the processing
depth and the deviation value is revealed: the greater the
processing depth, the greater the deviation value, which
leads to distortion of the shape of the hole section and
the formation of a cone instead of a cylinder. To improve
the accuracy of processing deep holes, it is necessary to
minimize the deviation of the electrode from the axis of
rotation and protect the side surface of the electrode from
the effects of current. |
format | Article |
id | doaj-art-3ecac8c3082e44fabe2307409f478bfa |
institution | Kabale University |
issn | 1813-8225 2541-7541 |
language | English |
publishDate | 2023-02-01 |
publisher | Omsk State Technical University, Federal State Autonoumos Educational Institution of Higher Education |
record_format | Article |
series | Омский научный вестник |
spelling | doaj-art-3ecac8c3082e44fabe2307409f478bfa2025-02-02T23:55:45ZengOmsk State Technical University, Federal State Autonoumos Educational Institution of Higher EducationОмский научный вестник1813-82252541-75412023-02-011 (185)5910.25206/1813-8225-2023-185-5-9Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrodeA. Yu. Popov0https://orcid.org/0000-0002-7703-9283V. A. Prokofev1https://orcid.org/0000-0001-7270-673XOmsk State Technical UniversityOmsk State Technical UniversityThe article considers the factors affecting the accuracy of Electrical Discharge Machining. The process of formation of conglomerates resulting from processing is mainly investigated. Based on the literature analysis, the theoretical and real scheme of Electrical Discharge Machining is compared. As a result of the experiments carried out, it is revealed that in the process of deep holes, the electrode deviates from its axis due to the destabilization of the tool due to the non–rigidity of the electrode and the sticking of debris formed in the processing zone. The deviation of the electrode from the axis of rotation leads to uneven pressure from the liquid washing out the debris, which leads to uneven wear on the side of the electrode. During the study, samples of electroerosive debris are collected and studied. A direct relationship between the processing depth and the deviation value is revealed: the greater the processing depth, the greater the deviation value, which leads to distortion of the shape of the hole section and the formation of a cone instead of a cylinder. To improve the accuracy of processing deep holes, it is necessary to minimize the deviation of the electrode from the axis of rotation and protect the side surface of the electrode from the effects of current.https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/5-9%20%D0%9F%D0%BE%D0%BF%D0%BE%D0%B2%20%D0%90.%20%D0%AE.,%20%D0%9F%D1%80%D0%BE%D0%BA%D0%BE%D1%84%D1%8C%D0%B5%D0%B2%20%D0%92.%20%D0%90..pdfedmprecision hole processingdebrissuper drilldeep hole processingtubular electrode-tooldebris conglomerates |
spellingShingle | A. Yu. Popov V. A. Prokofev Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode Омский научный вестник edm precision hole processing debris super drill deep hole processing tubular electrode-tool debris conglomerates |
title | Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode |
title_full | Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode |
title_fullStr | Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode |
title_full_unstemmed | Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode |
title_short | Improving the accuracy of processing deep holes by Electrical Discharge Machining with a rotating tubular electrode |
title_sort | improving the accuracy of processing deep holes by electrical discharge machining with a rotating tubular electrode |
topic | edm precision hole processing debris super drill deep hole processing tubular electrode-tool debris conglomerates |
url | https://www.omgtu.ru/general_information/media_omgtu/journal_of_omsk_research_journal/files/arhiv/2023/%E2%84%961%20(185)%20(%D0%9E%D0%9D%D0%92)/5-9%20%D0%9F%D0%BE%D0%BF%D0%BE%D0%B2%20%D0%90.%20%D0%AE.,%20%D0%9F%D1%80%D0%BE%D0%BA%D0%BE%D1%84%D1%8C%D0%B5%D0%B2%20%D0%92.%20%D0%90..pdf |
work_keys_str_mv | AT ayupopov improvingtheaccuracyofprocessingdeepholesbyelectricaldischargemachiningwitharotatingtubularelectrode AT vaprokofev improvingtheaccuracyofprocessingdeepholesbyelectricaldischargemachiningwitharotatingtubularelectrode |