Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner

The global shift towards clean energy has been driven by the need to address global warming, which is exacerbated by economic expansion and rising energy demands. Traditional fossil fuels, particularly coal, emit more pollutants than other fuels. Recent studies have shown significant efforts in usin...

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Main Authors: Rachapat Chaiyo, Jakrapop Wongwiwat, Yanin Sukjai
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Fuels
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Online Access:https://www.mdpi.com/2673-3994/6/1/9
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author Rachapat Chaiyo
Jakrapop Wongwiwat
Yanin Sukjai
author_facet Rachapat Chaiyo
Jakrapop Wongwiwat
Yanin Sukjai
author_sort Rachapat Chaiyo
collection DOAJ
description The global shift towards clean energy has been driven by the need to address global warming, which is exacerbated by economic expansion and rising energy demands. Traditional fossil fuels, particularly coal, emit more pollutants than other fuels. Recent studies have shown significant efforts in using biomass as a replacement or co-firing it with coal. This is because biomass, being a solid fuel, has a combustion mechanism similar to that of coal. This study investigates the co-firing behavior of pulverized coal and biomass in a semi-combustion furnace with a 500 kW heat input, comprising a pre-chamber and a main combustion chamber. Using computational fluid dynamics (CFD) simulations with ANSYS Fluent 2020 R1, the study employs species transport models to predict combustion reactions and discrete phase models (DPM) to track fuel particle movement. These models are validated against experimental data to ensure accurate predictions of mixed fuel combustion. The research examines various biomass-to-coal ratios (0%, 25%, 50%, 75%, and 100%) to understand their impact on combustion temperature and emissions. Results show that increasing the biomass ratio reduces combustion temperature due to biomass’s lower heating value, higher moisture content, and larger particle size, leading to less efficient combustion and higher CO emissions. However, this temperature reduction also correlates with lower NO<sub>x</sub> emissions. Additionally, biomass’s lower nitrogen and sulfur content contributes to further reductions in NO<sub>x</sub> and SO<sub>2</sub> emissions. Despite biomass having higher volatile matter content, which results in quicker combustion, coal demonstrates a higher carbon burnout rate, indicating more efficient carbon combustion. The study concludes that while pure coal combustion efficiency is higher at 87.7%, pure biomass achieves only 77.3% efficiency. Nonetheless, increasing biomass proportions positively impacts emissions, reducing harmful NO<sub>x</sub> and SO<sub>2</sub> levels.
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spelling doaj-art-3de1704e9c9f44039fa38bfd2932c4ee2025-08-20T03:43:31ZengMDPI AGFuels2673-39942025-01-0161910.3390/fuels6010009Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW BurnerRachapat Chaiyo0Jakrapop Wongwiwat1Yanin Sukjai2Department of Mechanical Engineering, Faculty of Engineering, King Mongkut’s University of Technology Thonburi, 126 Pracha Uthit Road, Bang Mod, Thung Khru, Bangkok 10140, ThailandDepartment of Mechanical Engineering, Faculty of Engineering, King Mongkut’s University of Technology Thonburi, 126 Pracha Uthit Road, Bang Mod, Thung Khru, Bangkok 10140, ThailandDepartment of Mechanical Engineering, Faculty of Engineering, King Mongkut’s University of Technology Thonburi, 126 Pracha Uthit Road, Bang Mod, Thung Khru, Bangkok 10140, ThailandThe global shift towards clean energy has been driven by the need to address global warming, which is exacerbated by economic expansion and rising energy demands. Traditional fossil fuels, particularly coal, emit more pollutants than other fuels. Recent studies have shown significant efforts in using biomass as a replacement or co-firing it with coal. This is because biomass, being a solid fuel, has a combustion mechanism similar to that of coal. This study investigates the co-firing behavior of pulverized coal and biomass in a semi-combustion furnace with a 500 kW heat input, comprising a pre-chamber and a main combustion chamber. Using computational fluid dynamics (CFD) simulations with ANSYS Fluent 2020 R1, the study employs species transport models to predict combustion reactions and discrete phase models (DPM) to track fuel particle movement. These models are validated against experimental data to ensure accurate predictions of mixed fuel combustion. The research examines various biomass-to-coal ratios (0%, 25%, 50%, 75%, and 100%) to understand their impact on combustion temperature and emissions. Results show that increasing the biomass ratio reduces combustion temperature due to biomass’s lower heating value, higher moisture content, and larger particle size, leading to less efficient combustion and higher CO emissions. However, this temperature reduction also correlates with lower NO<sub>x</sub> emissions. Additionally, biomass’s lower nitrogen and sulfur content contributes to further reductions in NO<sub>x</sub> and SO<sub>2</sub> emissions. Despite biomass having higher volatile matter content, which results in quicker combustion, coal demonstrates a higher carbon burnout rate, indicating more efficient carbon combustion. The study concludes that while pure coal combustion efficiency is higher at 87.7%, pure biomass achieves only 77.3% efficiency. Nonetheless, increasing biomass proportions positively impacts emissions, reducing harmful NO<sub>x</sub> and SO<sub>2</sub> levels.https://www.mdpi.com/2673-3994/6/1/9co-firingcomputational fluid dynamicspulverized coal and biomassthermal sharing
spellingShingle Rachapat Chaiyo
Jakrapop Wongwiwat
Yanin Sukjai
Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner
Fuels
co-firing
computational fluid dynamics
pulverized coal and biomass
thermal sharing
title Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner
title_full Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner
title_fullStr Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner
title_full_unstemmed Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner
title_short Numerical and Experimental Investigation on Combustion Characteristics and Pollutant Emissions of Pulverized Coal and Biomass Co-Firing in a 500 kW Burner
title_sort numerical and experimental investigation on combustion characteristics and pollutant emissions of pulverized coal and biomass co firing in a 500 kw burner
topic co-firing
computational fluid dynamics
pulverized coal and biomass
thermal sharing
url https://www.mdpi.com/2673-3994/6/1/9
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AT jakrapopwongwiwat numericalandexperimentalinvestigationoncombustioncharacteristicsandpollutantemissionsofpulverizedcoalandbiomasscofiringina500kwburner
AT yaninsukjai numericalandexperimentalinvestigationoncombustioncharacteristicsandpollutantemissionsofpulverizedcoalandbiomasscofiringina500kwburner