Analyzing the Cooling Rate and Its Effect on Distribution of Pattern and Size of the Titanium Diboride Particles Formed

In this work, we synthesize Al/TiB2 metal matrix composites (MMC) based on the effect of cooling rate in the melt while pouring into the permanent mold condition. The objective of this paper is to achieve the desired distribution pattern and increased TiB2 particles’ size in the Al/TiB2 MMC ingot. T...

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Main Authors: P. Senthil Kumar, Pon Selvan Chithirai, D. Antony Prabu, G. Surya Prakash, V. Murali Krishna, Jemal Yimer Mohammed
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2021/1364423
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author P. Senthil Kumar
Pon Selvan Chithirai
D. Antony Prabu
G. Surya Prakash
V. Murali Krishna
Jemal Yimer Mohammed
author_facet P. Senthil Kumar
Pon Selvan Chithirai
D. Antony Prabu
G. Surya Prakash
V. Murali Krishna
Jemal Yimer Mohammed
author_sort P. Senthil Kumar
collection DOAJ
description In this work, we synthesize Al/TiB2 metal matrix composites (MMC) based on the effect of cooling rate in the melt while pouring into the permanent mold condition. The objective of this paper is to achieve the desired distribution pattern and increased TiB2 particles’ size in the Al/TiB2 MMC ingot. Two halide salts, viz., potassium hexafluorotitanate (K2TiF6) and potassium tetrafluoroborate (KBF4), are procured and measured. The two salts were mixed with the aluminium melt in the crucible, and it is stirred manually with help of a graphite rod. Because of the exothermic reaction, the melt reacts very quickly and that is what dropped the salts slowly. The salt particles were synthesized because of the exothermic reaction, and it will allow the particles to grow. The size and distribution of particles differ at different place in the MMC. An FEA tool ProCAST was used to analyze the cooling rate of the melt, and SEM is used to study the microstructure of the ingot at different places. The microstructures helped to identify the size of reinforcement in the MMC. The TiB2 particles are distributed more at this location at 810°C, and the TiB2 particles formed various clusters in this zone as 70%–80%. Also, the tribological characteristics are analyzed with the help of the results.
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spelling doaj-art-3d08afbdb93d41dfbe5bdb306755f6762025-02-03T07:24:13ZengWileyAdvances in Materials Science and Engineering1687-84422021-01-01202110.1155/2021/1364423Analyzing the Cooling Rate and Its Effect on Distribution of Pattern and Size of the Titanium Diboride Particles FormedP. Senthil Kumar0Pon Selvan Chithirai1D. Antony Prabu2G. Surya Prakash3V. Murali Krishna4Jemal Yimer Mohammed5Department of Mechanical EngineeringHead of SchoolDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringDepartment of Mechanical EngineeringIn this work, we synthesize Al/TiB2 metal matrix composites (MMC) based on the effect of cooling rate in the melt while pouring into the permanent mold condition. The objective of this paper is to achieve the desired distribution pattern and increased TiB2 particles’ size in the Al/TiB2 MMC ingot. Two halide salts, viz., potassium hexafluorotitanate (K2TiF6) and potassium tetrafluoroborate (KBF4), are procured and measured. The two salts were mixed with the aluminium melt in the crucible, and it is stirred manually with help of a graphite rod. Because of the exothermic reaction, the melt reacts very quickly and that is what dropped the salts slowly. The salt particles were synthesized because of the exothermic reaction, and it will allow the particles to grow. The size and distribution of particles differ at different place in the MMC. An FEA tool ProCAST was used to analyze the cooling rate of the melt, and SEM is used to study the microstructure of the ingot at different places. The microstructures helped to identify the size of reinforcement in the MMC. The TiB2 particles are distributed more at this location at 810°C, and the TiB2 particles formed various clusters in this zone as 70%–80%. Also, the tribological characteristics are analyzed with the help of the results.http://dx.doi.org/10.1155/2021/1364423
spellingShingle P. Senthil Kumar
Pon Selvan Chithirai
D. Antony Prabu
G. Surya Prakash
V. Murali Krishna
Jemal Yimer Mohammed
Analyzing the Cooling Rate and Its Effect on Distribution of Pattern and Size of the Titanium Diboride Particles Formed
Advances in Materials Science and Engineering
title Analyzing the Cooling Rate and Its Effect on Distribution of Pattern and Size of the Titanium Diboride Particles Formed
title_full Analyzing the Cooling Rate and Its Effect on Distribution of Pattern and Size of the Titanium Diboride Particles Formed
title_fullStr Analyzing the Cooling Rate and Its Effect on Distribution of Pattern and Size of the Titanium Diboride Particles Formed
title_full_unstemmed Analyzing the Cooling Rate and Its Effect on Distribution of Pattern and Size of the Titanium Diboride Particles Formed
title_short Analyzing the Cooling Rate and Its Effect on Distribution of Pattern and Size of the Titanium Diboride Particles Formed
title_sort analyzing the cooling rate and its effect on distribution of pattern and size of the titanium diboride particles formed
url http://dx.doi.org/10.1155/2021/1364423
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