One-pot low-temperature preparation of thermo-responsive self-ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative properties

Ceramic fiber rigid insulation tiles (CFRITs) provide a feasible solution for thermal protection of aerospace vehicles in extreme environments. However, traditional CFRITs’ high forming temperature and non-ablative property limit their applications. The study first introduces a novel thermo-responsi...

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Main Authors: Fengchun Ji, Zhihang Peng, Xin Yang, Jian Feng, Yang Xiang, Zeyu Liu
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425001784
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author Fengchun Ji
Zhihang Peng
Xin Yang
Jian Feng
Yang Xiang
Zeyu Liu
author_facet Fengchun Ji
Zhihang Peng
Xin Yang
Jian Feng
Yang Xiang
Zeyu Liu
author_sort Fengchun Ji
collection DOAJ
description Ceramic fiber rigid insulation tiles (CFRITs) provide a feasible solution for thermal protection of aerospace vehicles in extreme environments. However, traditional CFRITs’ high forming temperature and non-ablative property limit their applications. The study first introduces a novel thermo-responsive self-ceramifiable glass fiber rigid insulation tile (GFRIT) characterized by low forming temperature (150 °C), low density (0.435 g/cm3), high compressive strength (1.58 MPa), and low thermal conductivity (0.0553 W/(m·K)) in normal circumstances. Interestingly, it can spontaneously transform into high-strength semi-crystalline ceramics at elevated temperatures. The self-ceramization mechanism of GFRIT is elaborated in considerable detail. The 20 mm thick sample shows low backside temperature only 216 °C, solid overall structure, and near-zero ablation after continuous burning at 1300 °C for 600 s. The detailed illustration of gradient inter-coupling effects among various thermal protection mechanisms is provided. The self-ceramifiable GFRIT offers a significant idea for developing thermal protection materials (TPMs) with processability, toughness, high load-carrying capacity and efficient insulation in extreme conditions.
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institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
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series Journal of Materials Research and Technology
spelling doaj-art-3c4ebcb814174e8586e3cfd9a54a199c2025-02-12T05:31:11ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013533043313One-pot low-temperature preparation of thermo-responsive self-ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative propertiesFengchun Ji0Zhihang Peng1Xin Yang2Jian Feng3Yang Xiang4Zeyu Liu5Science and Technology on Advanced Ceramic Fibers and Composites Laboratory, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha, 410073, ChinaScience and Technology on Advanced Ceramic Fibers and Composites Laboratory, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha, 410073, China; Corresponding author.College of Water Resources and Electric Power, Heilongjiang University, Harbin, 150080, ChinaScience and Technology on Advanced Ceramic Fibers and Composites Laboratory, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha, 410073, ChinaScience and Technology on Advanced Ceramic Fibers and Composites Laboratory, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha, 410073, ChinaScience and Technology on Advanced Ceramic Fibers and Composites Laboratory, College of Aerospace Science and Engineering, National University of Defense Technology, Changsha, 410073, ChinaCeramic fiber rigid insulation tiles (CFRITs) provide a feasible solution for thermal protection of aerospace vehicles in extreme environments. However, traditional CFRITs’ high forming temperature and non-ablative property limit their applications. The study first introduces a novel thermo-responsive self-ceramifiable glass fiber rigid insulation tile (GFRIT) characterized by low forming temperature (150 °C), low density (0.435 g/cm3), high compressive strength (1.58 MPa), and low thermal conductivity (0.0553 W/(m·K)) in normal circumstances. Interestingly, it can spontaneously transform into high-strength semi-crystalline ceramics at elevated temperatures. The self-ceramization mechanism of GFRIT is elaborated in considerable detail. The 20 mm thick sample shows low backside temperature only 216 °C, solid overall structure, and near-zero ablation after continuous burning at 1300 °C for 600 s. The detailed illustration of gradient inter-coupling effects among various thermal protection mechanisms is provided. The self-ceramifiable GFRIT offers a significant idea for developing thermal protection materials (TPMs) with processability, toughness, high load-carrying capacity and efficient insulation in extreme conditions.http://www.sciencedirect.com/science/article/pii/S2238785425001784CeramicizationInsulation tilesGlass fiberThermo-responsiveAblative property
spellingShingle Fengchun Ji
Zhihang Peng
Xin Yang
Jian Feng
Yang Xiang
Zeyu Liu
One-pot low-temperature preparation of thermo-responsive self-ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative properties
Journal of Materials Research and Technology
Ceramicization
Insulation tiles
Glass fiber
Thermo-responsive
Ablative property
title One-pot low-temperature preparation of thermo-responsive self-ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative properties
title_full One-pot low-temperature preparation of thermo-responsive self-ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative properties
title_fullStr One-pot low-temperature preparation of thermo-responsive self-ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative properties
title_full_unstemmed One-pot low-temperature preparation of thermo-responsive self-ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative properties
title_short One-pot low-temperature preparation of thermo-responsive self-ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative properties
title_sort one pot low temperature preparation of thermo responsive self ceramifiable glass fiber insulation tiles with exceptional mechanical and ablative properties
topic Ceramicization
Insulation tiles
Glass fiber
Thermo-responsive
Ablative property
url http://www.sciencedirect.com/science/article/pii/S2238785425001784
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