High-precision position control of hydraulic support pushing system based on quasi-sliding mode

The control accuracy of the hydraulic support pushing system directly affects the straightness of the fully mechanized mining face. At present, most position control algorithms for front hydraulic support pushing systems suffer from limited state perception dimensions and complex dynamic disturbance...

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Main Authors: GAO Yuhao, SUN Xing, LI Yang, LIU Wei, LI Jingyan
Format: Article
Language:zho
Published: Editorial Department of Industry and Mine Automation 2025-06-01
Series:Gong-kuang zidonghua
Subjects:
Online Access:http://www.gkzdh.cn/article/doi/10.13272/j.issn.1671-251x.2025040095
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author GAO Yuhao
SUN Xing
LI Yang
LIU Wei
LI Jingyan
author_facet GAO Yuhao
SUN Xing
LI Yang
LIU Wei
LI Jingyan
author_sort GAO Yuhao
collection DOAJ
description The control accuracy of the hydraulic support pushing system directly affects the straightness of the fully mechanized mining face. At present, most position control algorithms for front hydraulic support pushing systems suffer from limited state perception dimensions and complex dynamic disturbance coupling, which limits the actual effectiveness of the control algorithms. In particular, nonlinear friction effects and unmodeled dynamic characteristics during the advancing process further aggravate the cumulative effect of system control deviations. To address the above problems, a quasi-sliding mode-based high-precision position control method for hydraulic support pushing systems was proposed. First, a nonlinear model integrating hydraulic cylinder dynamics, flow characteristics, and disturbance coupling was established. A "double-power reaching law and novel saturation function" coordinated framework was proposed to address the contradiction between fast convergence and chattering suppression in traditional sliding mode control(SMC). Then, a quasi-sliding mode controller (QSMC) based on an extended state observer (ESO) was designed. The controller employed ESO to estimate unmodeled dynamics and external disturbances of the hydraulic support pushing system. A nonlinear feedback saturation function was adopted to accelerate system state convergence and effectively suppress the inherent chattering of sliding mode control. Simulation results showed that, compared with traditional sliding mode control methods, the proposed method shortened the steady-state time in the step response to 1.1 s, representing a reduction of approximately 47.6%, and the steady-state error approached zero. In the sinusoidal response, stable tracking was achieved within 0.2 s, with a peak error of about 0.001 m, representing a reduction of approximately 94.7%, and it exhibited broader bandwidth characteristics. Under square wave input, the proposed method achieved smooth switching and exhibited stronger robustness.
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spelling doaj-art-3bebc3a96e4245de8aafcb7721598bdd2025-08-20T03:33:42ZzhoEditorial Department of Industry and Mine AutomationGong-kuang zidonghua1671-251X2025-06-0151610511210.13272/j.issn.1671-251x.2025040095High-precision position control of hydraulic support pushing system based on quasi-sliding modeGAO YuhaoSUN XingLI YangLIU Wei0LI Jingyan1Tiandi Ningxia Support Equipment Co., Ltd., Yinchuan 750021, ChinaHangzhou Institute of Technology, Xidian University, Hangzhou 311231, ChinaThe control accuracy of the hydraulic support pushing system directly affects the straightness of the fully mechanized mining face. At present, most position control algorithms for front hydraulic support pushing systems suffer from limited state perception dimensions and complex dynamic disturbance coupling, which limits the actual effectiveness of the control algorithms. In particular, nonlinear friction effects and unmodeled dynamic characteristics during the advancing process further aggravate the cumulative effect of system control deviations. To address the above problems, a quasi-sliding mode-based high-precision position control method for hydraulic support pushing systems was proposed. First, a nonlinear model integrating hydraulic cylinder dynamics, flow characteristics, and disturbance coupling was established. A "double-power reaching law and novel saturation function" coordinated framework was proposed to address the contradiction between fast convergence and chattering suppression in traditional sliding mode control(SMC). Then, a quasi-sliding mode controller (QSMC) based on an extended state observer (ESO) was designed. The controller employed ESO to estimate unmodeled dynamics and external disturbances of the hydraulic support pushing system. A nonlinear feedback saturation function was adopted to accelerate system state convergence and effectively suppress the inherent chattering of sliding mode control. Simulation results showed that, compared with traditional sliding mode control methods, the proposed method shortened the steady-state time in the step response to 1.1 s, representing a reduction of approximately 47.6%, and the steady-state error approached zero. In the sinusoidal response, stable tracking was achieved within 0.2 s, with a peak error of about 0.001 m, representing a reduction of approximately 94.7%, and it exhibited broader bandwidth characteristics. Under square wave input, the proposed method achieved smooth switching and exhibited stronger robustness.http://www.gkzdh.cn/article/doi/10.13272/j.issn.1671-251x.2025040095hydraulic support pushing systemmining face straightness controlposition controlsliding mode controlquasi-sliding modeextended state observer
spellingShingle GAO Yuhao
SUN Xing
LI Yang
LIU Wei
LI Jingyan
High-precision position control of hydraulic support pushing system based on quasi-sliding mode
Gong-kuang zidonghua
hydraulic support pushing system
mining face straightness control
position control
sliding mode control
quasi-sliding mode
extended state observer
title High-precision position control of hydraulic support pushing system based on quasi-sliding mode
title_full High-precision position control of hydraulic support pushing system based on quasi-sliding mode
title_fullStr High-precision position control of hydraulic support pushing system based on quasi-sliding mode
title_full_unstemmed High-precision position control of hydraulic support pushing system based on quasi-sliding mode
title_short High-precision position control of hydraulic support pushing system based on quasi-sliding mode
title_sort high precision position control of hydraulic support pushing system based on quasi sliding mode
topic hydraulic support pushing system
mining face straightness control
position control
sliding mode control
quasi-sliding mode
extended state observer
url http://www.gkzdh.cn/article/doi/10.13272/j.issn.1671-251x.2025040095
work_keys_str_mv AT gaoyuhao highprecisionpositioncontrolofhydraulicsupportpushingsystembasedonquasislidingmode
AT sunxing highprecisionpositioncontrolofhydraulicsupportpushingsystembasedonquasislidingmode
AT liyang highprecisionpositioncontrolofhydraulicsupportpushingsystembasedonquasislidingmode
AT liuwei highprecisionpositioncontrolofhydraulicsupportpushingsystembasedonquasislidingmode
AT lijingyan highprecisionpositioncontrolofhydraulicsupportpushingsystembasedonquasislidingmode