Motor Fault Diagnosis Under Strong Background Noise Based on Parameter-Optimized Feature Mode Decomposition and Spatial–Temporal Features Fusion

As the mining motor is used long-term in a complex multi-source noise environment composed of equipment group coordinated operations and high-frequency start–stop, its vibration signal has the features of significant strong noise interference, weak fault features, and the superposition of multiple w...

Full description

Saved in:
Bibliographic Details
Main Authors: Jingcan Wang, Yiping Yuan, Fangqi Shen, Caifeng Chen
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/25/13/4168
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849704050668339200
author Jingcan Wang
Yiping Yuan
Fangqi Shen
Caifeng Chen
author_facet Jingcan Wang
Yiping Yuan
Fangqi Shen
Caifeng Chen
author_sort Jingcan Wang
collection DOAJ
description As the mining motor is used long-term in a complex multi-source noise environment composed of equipment group coordinated operations and high-frequency start–stop, its vibration signal has the features of significant strong noise interference, weak fault features, and the superposition of multiple working conditions coupling, which makes it arduous to efficiently extract and identify mechanical fault features. To address this issue, this study introduces a high-performance fault diagnosis approach for mining motors operating under strong background noise by integrating parameter-optimized feature mode decomposition (WOA-FMD) with the RepLKNet-BiGRU-Attention dual-channel model. According to the experimental results, the average accuracies of the proposed method were 97.7% and 93.38% for the noise-added CWRU bearing fault dataset and the actual operation dataset of the mine motor, respectively, which are significantly better than those of similar methods, showing that the approach in this study is superior in fault feature extraction and identification.
format Article
id doaj-art-3b986fbb6e2a4d8983bbf540c0edaffc
institution DOAJ
issn 1424-8220
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Sensors
spelling doaj-art-3b986fbb6e2a4d8983bbf540c0edaffc2025-08-20T03:16:56ZengMDPI AGSensors1424-82202025-07-012513416810.3390/s25134168Motor Fault Diagnosis Under Strong Background Noise Based on Parameter-Optimized Feature Mode Decomposition and Spatial–Temporal Features FusionJingcan Wang0Yiping Yuan1Fangqi Shen2Caifeng Chen3School of Mechanical Engineering, Xinjiang University, Urumqi 830017, ChinaSchool of Mechanical Engineering, Xinjiang University, Urumqi 830017, ChinaSchool of Business, University of Leeds, Leeds LS2 9JT, UKSchool of Mechanical Engineering, Xinjiang University, Urumqi 830017, ChinaAs the mining motor is used long-term in a complex multi-source noise environment composed of equipment group coordinated operations and high-frequency start–stop, its vibration signal has the features of significant strong noise interference, weak fault features, and the superposition of multiple working conditions coupling, which makes it arduous to efficiently extract and identify mechanical fault features. To address this issue, this study introduces a high-performance fault diagnosis approach for mining motors operating under strong background noise by integrating parameter-optimized feature mode decomposition (WOA-FMD) with the RepLKNet-BiGRU-Attention dual-channel model. According to the experimental results, the average accuracies of the proposed method were 97.7% and 93.38% for the noise-added CWRU bearing fault dataset and the actual operation dataset of the mine motor, respectively, which are significantly better than those of similar methods, showing that the approach in this study is superior in fault feature extraction and identification.https://www.mdpi.com/1424-8220/25/13/4168parameter-optimized feature mode decompositionstrong background noisedual-channel modelmotor fault diagnosis
spellingShingle Jingcan Wang
Yiping Yuan
Fangqi Shen
Caifeng Chen
Motor Fault Diagnosis Under Strong Background Noise Based on Parameter-Optimized Feature Mode Decomposition and Spatial–Temporal Features Fusion
Sensors
parameter-optimized feature mode decomposition
strong background noise
dual-channel model
motor fault diagnosis
title Motor Fault Diagnosis Under Strong Background Noise Based on Parameter-Optimized Feature Mode Decomposition and Spatial–Temporal Features Fusion
title_full Motor Fault Diagnosis Under Strong Background Noise Based on Parameter-Optimized Feature Mode Decomposition and Spatial–Temporal Features Fusion
title_fullStr Motor Fault Diagnosis Under Strong Background Noise Based on Parameter-Optimized Feature Mode Decomposition and Spatial–Temporal Features Fusion
title_full_unstemmed Motor Fault Diagnosis Under Strong Background Noise Based on Parameter-Optimized Feature Mode Decomposition and Spatial–Temporal Features Fusion
title_short Motor Fault Diagnosis Under Strong Background Noise Based on Parameter-Optimized Feature Mode Decomposition and Spatial–Temporal Features Fusion
title_sort motor fault diagnosis under strong background noise based on parameter optimized feature mode decomposition and spatial temporal features fusion
topic parameter-optimized feature mode decomposition
strong background noise
dual-channel model
motor fault diagnosis
url https://www.mdpi.com/1424-8220/25/13/4168
work_keys_str_mv AT jingcanwang motorfaultdiagnosisunderstrongbackgroundnoisebasedonparameteroptimizedfeaturemodedecompositionandspatialtemporalfeaturesfusion
AT yipingyuan motorfaultdiagnosisunderstrongbackgroundnoisebasedonparameteroptimizedfeaturemodedecompositionandspatialtemporalfeaturesfusion
AT fangqishen motorfaultdiagnosisunderstrongbackgroundnoisebasedonparameteroptimizedfeaturemodedecompositionandspatialtemporalfeaturesfusion
AT caifengchen motorfaultdiagnosisunderstrongbackgroundnoisebasedonparameteroptimizedfeaturemodedecompositionandspatialtemporalfeaturesfusion