Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) Concrete

Polypropylene (EPP) concrete offers advantages such as low density and good thermal insulation properties, but its relatively low strength limits its engineering applications. Waste steel fibers (WSFs) obtained during the sorting and processing of machining residues can be incorporated into EPP conc...

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Main Authors: Yanyan Zhao, Xiaopeng Ren, Yongtao Gao, Youzhi Li, Mingshuai Li
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/15/2680
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author Yanyan Zhao
Xiaopeng Ren
Yongtao Gao
Youzhi Li
Mingshuai Li
author_facet Yanyan Zhao
Xiaopeng Ren
Yongtao Gao
Youzhi Li
Mingshuai Li
author_sort Yanyan Zhao
collection DOAJ
description Polypropylene (EPP) concrete offers advantages such as low density and good thermal insulation properties, but its relatively low strength limits its engineering applications. Waste steel fibers (WSFs) obtained during the sorting and processing of machining residues can be incorporated into EPP concrete (EC) to enhance its strength and toughness. Using the volume fractions of EPP and WSF as variables, specimens of EPP concrete (EC) and waste steel fiber-reinforced EPP concrete (WSFREC) were prepared and subjected to cube compressive strength tests, splitting tensile strength tests, and four-point flexural strength tests. The results indicate that EPP particles significantly improve the toughness of concrete but inevitably lead to a considerable reduction in strength. The incorporation of WSF substantially enhanced the splitting tensile strength and flexural strength of EC, with increases of at least 37.7% and 34.5%, respectively, while the improvement in cube compressive strength was relatively lower at only 23.6%. Scanning electron microscopy (SEM) observations of the interfacial transition zone (ITZ) and WSF surface morphology in WSFREC revealed that the addition of EPP particles introduces more defects in the concrete matrix. However, the inclusion of WSF promotes the formation of abundant hydration products on the fiber surface, mitigating matrix defects, improving the bond between WSF and the concrete matrix, effectively inhibiting crack propagation, and enhancing both the strength and toughness of the concrete.
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institution Kabale University
issn 2075-5309
language English
publishDate 2025-07-01
publisher MDPI AG
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series Buildings
spelling doaj-art-3a8e1162c4b44d7e91c773218f4b49102025-08-20T03:36:03ZengMDPI AGBuildings2075-53092025-07-011515268010.3390/buildings15152680Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) ConcreteYanyan Zhao0Xiaopeng Ren1Yongtao Gao2Youzhi Li3Mingshuai Li4Department of Engineering Management, Sichuan College of Architectural Technology, Deyang 618000, ChinaDepartment of Engineering Management, Sichuan College of Architectural Technology, Deyang 618000, ChinaState Key Laboratory of Geohazard Prevention and Geoenvironment Protection, Chengdu 610059, ChinaState Key Laboratory of Geohazard Prevention and Geoenvironment Protection, Chengdu 610059, ChinaState Key Laboratory of Geohazard Prevention and Geoenvironment Protection, Chengdu 610059, ChinaPolypropylene (EPP) concrete offers advantages such as low density and good thermal insulation properties, but its relatively low strength limits its engineering applications. Waste steel fibers (WSFs) obtained during the sorting and processing of machining residues can be incorporated into EPP concrete (EC) to enhance its strength and toughness. Using the volume fractions of EPP and WSF as variables, specimens of EPP concrete (EC) and waste steel fiber-reinforced EPP concrete (WSFREC) were prepared and subjected to cube compressive strength tests, splitting tensile strength tests, and four-point flexural strength tests. The results indicate that EPP particles significantly improve the toughness of concrete but inevitably lead to a considerable reduction in strength. The incorporation of WSF substantially enhanced the splitting tensile strength and flexural strength of EC, with increases of at least 37.7% and 34.5%, respectively, while the improvement in cube compressive strength was relatively lower at only 23.6%. Scanning electron microscopy (SEM) observations of the interfacial transition zone (ITZ) and WSF surface morphology in WSFREC revealed that the addition of EPP particles introduces more defects in the concrete matrix. However, the inclusion of WSF promotes the formation of abundant hydration products on the fiber surface, mitigating matrix defects, improving the bond between WSF and the concrete matrix, effectively inhibiting crack propagation, and enhancing both the strength and toughness of the concrete.https://www.mdpi.com/2075-5309/15/15/2680EPP concretewaste steel fibermechanical propertiesmicrostructurereinforcement mechanism
spellingShingle Yanyan Zhao
Xiaopeng Ren
Yongtao Gao
Youzhi Li
Mingshuai Li
Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) Concrete
Buildings
EPP concrete
waste steel fiber
mechanical properties
microstructure
reinforcement mechanism
title Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) Concrete
title_full Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) Concrete
title_fullStr Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) Concrete
title_full_unstemmed Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) Concrete
title_short Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) Concrete
title_sort experimental study on mechanical properties of waste steel fiber polypropylene epp concrete
topic EPP concrete
waste steel fiber
mechanical properties
microstructure
reinforcement mechanism
url https://www.mdpi.com/2075-5309/15/15/2680
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AT xiaopengren experimentalstudyonmechanicalpropertiesofwastesteelfiberpolypropyleneeppconcrete
AT yongtaogao experimentalstudyonmechanicalpropertiesofwastesteelfiberpolypropyleneeppconcrete
AT youzhili experimentalstudyonmechanicalpropertiesofwastesteelfiberpolypropyleneeppconcrete
AT mingshuaili experimentalstudyonmechanicalpropertiesofwastesteelfiberpolypropyleneeppconcrete