GA-PE-VMD and MSE Methods for Milling Chatter Feature Extraction of Thin-walled Parts

In the high-speed milling of aviation parts, due to the low stiffness of thin-walled structure, it is easy to produce chatter. Chatter leads to poor surface quality, dimensional error and reducing the service life of tools and machines.Therefore, a reliable detection method is needed to identify...

Full description

Saved in:
Bibliographic Details
Main Authors: WANG Hanbin, LI Maoyue, LIU Xianli, WANG Zhixue, MENG Boyang
Format: Article
Language:zho
Published: Harbin University of Science and Technology Publications 2023-04-01
Series:Journal of Harbin University of Science and Technology
Subjects:
Online Access:https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2194
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849317289539665920
author WANG Hanbin
LI Maoyue
LIU Xianli
WANG Zhixue
MENG Boyang
author_facet WANG Hanbin
LI Maoyue
LIU Xianli
WANG Zhixue
MENG Boyang
author_sort WANG Hanbin
collection DOAJ
description In the high-speed milling of aviation parts, due to the low stiffness of thin-walled structure, it is easy to produce chatter. Chatter leads to poor surface quality, dimensional error and reducing the service life of tools and machines.Therefore, a reliable detection method is needed to identify chatter.Aiming at the problem of chatter detection in the milling process of thin-walled structures, a chatter feature extraction method of thin-walled parts based on optimal variational mode decomposition and multi-scale sample entropy is proposed.Firstly, in order to solve the problem of parameter selection in variational modal decomposition, a parameter adaptive method based on genetic algorithm optimization and minimum permutation entropy is proposed. Then, the energy ratio of the decomposed signal is calculated as the principle of selecting IMF, so as to reconstruct the signal. In order to solve the problem that single scale sample entropy can not well reflect the characteristics of milling force signal when chatter occurs, multi-scale sample entropy is introduced to detect milling chatter.Finally, the experimental results show that the optimal variational modal decomposition algorithm can avoid the problem of difficult separation of chatter signals caused by modal aliasing. Multi-scale sample entropy is more conducive to chatter detection than single scale sample entropy. MSE of milling signal tends to decrease with the increase of scale factor, and MSE with scale factor of 10 is more conducive to chatter detection.
format Article
id doaj-art-3a72578467d64a6dad655f2e332ef3ad
institution Kabale University
issn 1007-2683
language zho
publishDate 2023-04-01
publisher Harbin University of Science and Technology Publications
record_format Article
series Journal of Harbin University of Science and Technology
spelling doaj-art-3a72578467d64a6dad655f2e332ef3ad2025-08-20T03:51:14ZzhoHarbin University of Science and Technology PublicationsJournal of Harbin University of Science and Technology1007-26832023-04-012802435010.5938/j.jhust.2023.02.005GA-PE-VMD and MSE Methods for Milling Chatter Feature Extraction of Thin-walled PartsWANG Hanbin0LI Maoyue1LIU Xianli2WANG Zhixue3MENG Boyang4School of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080,ChinaSchool of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080,ChinaSchool of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080,ChinaSchool of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080,ChinaSchool of Mechanical and Power Engineering, Harbin University of Science and Technology, Harbin 150080,China In the high-speed milling of aviation parts, due to the low stiffness of thin-walled structure, it is easy to produce chatter. Chatter leads to poor surface quality, dimensional error and reducing the service life of tools and machines.Therefore, a reliable detection method is needed to identify chatter.Aiming at the problem of chatter detection in the milling process of thin-walled structures, a chatter feature extraction method of thin-walled parts based on optimal variational mode decomposition and multi-scale sample entropy is proposed.Firstly, in order to solve the problem of parameter selection in variational modal decomposition, a parameter adaptive method based on genetic algorithm optimization and minimum permutation entropy is proposed. Then, the energy ratio of the decomposed signal is calculated as the principle of selecting IMF, so as to reconstruct the signal. In order to solve the problem that single scale sample entropy can not well reflect the characteristics of milling force signal when chatter occurs, multi-scale sample entropy is introduced to detect milling chatter.Finally, the experimental results show that the optimal variational modal decomposition algorithm can avoid the problem of difficult separation of chatter signals caused by modal aliasing. Multi-scale sample entropy is more conducive to chatter detection than single scale sample entropy. MSE of milling signal tends to decrease with the increase of scale factor, and MSE with scale factor of 10 is more conducive to chatter detection.https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2194variational modal decompositionthin wall partschattermultiscale sample entropy
spellingShingle WANG Hanbin
LI Maoyue
LIU Xianli
WANG Zhixue
MENG Boyang
GA-PE-VMD and MSE Methods for Milling Chatter Feature Extraction of Thin-walled Parts
Journal of Harbin University of Science and Technology
variational modal decomposition
thin wall parts
chatter
multiscale sample entropy
title GA-PE-VMD and MSE Methods for Milling Chatter Feature Extraction of Thin-walled Parts
title_full GA-PE-VMD and MSE Methods for Milling Chatter Feature Extraction of Thin-walled Parts
title_fullStr GA-PE-VMD and MSE Methods for Milling Chatter Feature Extraction of Thin-walled Parts
title_full_unstemmed GA-PE-VMD and MSE Methods for Milling Chatter Feature Extraction of Thin-walled Parts
title_short GA-PE-VMD and MSE Methods for Milling Chatter Feature Extraction of Thin-walled Parts
title_sort ga pe vmd and mse methods for milling chatter feature extraction of thin walled parts
topic variational modal decomposition
thin wall parts
chatter
multiscale sample entropy
url https://hlgxb.hrbust.edu.cn/#/digest?ArticleID=2194
work_keys_str_mv AT wanghanbin gapevmdandmsemethodsformillingchatterfeatureextractionofthinwalledparts
AT limaoyue gapevmdandmsemethodsformillingchatterfeatureextractionofthinwalledparts
AT liuxianli gapevmdandmsemethodsformillingchatterfeatureextractionofthinwalledparts
AT wangzhixue gapevmdandmsemethodsformillingchatterfeatureextractionofthinwalledparts
AT mengboyang gapevmdandmsemethodsformillingchatterfeatureextractionofthinwalledparts