Influence of Gear Helix Angle on Noise of Door Controlled Reducer

Gear noise has become an important index to check the gear processing quality, and it is also a common problem in gear application. In order to effectively solve the noise problem of gears in use, a method which can appropriately increase the helix angle of helical gears to reduce the gear meshing n...

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Main Authors: Aiqun Xu, Sheng Rao
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-09-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.016
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author Aiqun Xu
Sheng Rao
author_facet Aiqun Xu
Sheng Rao
author_sort Aiqun Xu
collection DOAJ
description Gear noise has become an important index to check the gear processing quality, and it is also a common problem in gear application. In order to effectively solve the noise problem of gears in use, a method which can appropriately increase the helix angle of helical gears to reduce the gear meshing noise is adopted. Taking the first stage motor shaft and helical gears of the door controlled reducer as the analysis object, the model is established and simplified by three-dimensional software, and the sound pressure level of 19°~23° helical angle gear meshing is simulated using the acoustic module in Comsol Multiphysics software; the meshing sound pressure levels of 19°~23° helical angle gears under no-load and loaded conditions are measured with UT353 decibel instrument from close to and 1 m away. The test results show that by improving the helix angle, the reducer noise is optimized by 2~6 dB, and the optimization effect under loaded conditions is better than that under no-load condition. Finally, the stability of mass production of motor shafts and gears is ensured by limiting the use times of cutting tools.
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institution Kabale University
issn 1004-2539
language zho
publishDate 2022-09-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-3a61719d803740d6be8413858dd631b72025-01-10T13:59:58ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-09-014611812530487672Influence of Gear Helix Angle on Noise of Door Controlled ReducerAiqun XuSheng RaoGear noise has become an important index to check the gear processing quality, and it is also a common problem in gear application. In order to effectively solve the noise problem of gears in use, a method which can appropriately increase the helix angle of helical gears to reduce the gear meshing noise is adopted. Taking the first stage motor shaft and helical gears of the door controlled reducer as the analysis object, the model is established and simplified by three-dimensional software, and the sound pressure level of 19°~23° helical angle gear meshing is simulated using the acoustic module in Comsol Multiphysics software; the meshing sound pressure levels of 19°~23° helical angle gears under no-load and loaded conditions are measured with UT353 decibel instrument from close to and 1 m away. The test results show that by improving the helix angle, the reducer noise is optimized by 2~6 dB, and the optimization effect under loaded conditions is better than that under no-load condition. Finally, the stability of mass production of motor shafts and gears is ensured by limiting the use times of cutting tools.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.016GearHelix angleNoise
spellingShingle Aiqun Xu
Sheng Rao
Influence of Gear Helix Angle on Noise of Door Controlled Reducer
Jixie chuandong
Gear
Helix angle
Noise
title Influence of Gear Helix Angle on Noise of Door Controlled Reducer
title_full Influence of Gear Helix Angle on Noise of Door Controlled Reducer
title_fullStr Influence of Gear Helix Angle on Noise of Door Controlled Reducer
title_full_unstemmed Influence of Gear Helix Angle on Noise of Door Controlled Reducer
title_short Influence of Gear Helix Angle on Noise of Door Controlled Reducer
title_sort influence of gear helix angle on noise of door controlled reducer
topic Gear
Helix angle
Noise
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.09.016
work_keys_str_mv AT aiqunxu influenceofgearhelixangleonnoiseofdoorcontrolledreducer
AT shengrao influenceofgearhelixangleonnoiseofdoorcontrolledreducer