A high-throughput framework for pile-up correction in high-speed nanoindentation maps

Accurate mapping of mechanical properties across extensive areas in heterogeneous materials is essential for understanding phase-specific contributions to strength and hardness. High-speed nanoindentation mapping enables their x-y spatial mapping through a fast and dense grid of indents. However, ac...

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Bibliographic Details
Main Authors: Edoardo Rossi, Daniele Duranti, Saqib Rashid, Michal Zitek, Rostislav Daniel, Marco Sebastiani
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Materials & Design
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525001285
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Summary:Accurate mapping of mechanical properties across extensive areas in heterogeneous materials is essential for understanding phase-specific contributions to strength and hardness. High-speed nanoindentation mapping enables their x-y spatial mapping through a fast and dense grid of indents. However, accurate measurements are complicated by pile-up, the plastic displacement of material laterally and vertically around an indent, causing hardness and modulus overestimation, especially in materials with varying phase compliance. Traditional correction methods rely on time-consuming, localized Atomic Force Microscopy measurements, which are impractical for large-area mapping. This study presents a fast and semi-automated solution using High-speed nanoindentation mapping-induced surface roughness changes Sa, quantifiable by optical profilometry, with machine learning to correct pile-up over extensive areas selectively. By correlating these roughness changes with the Atomic Force Microscopy-measured pile-up height, we derived universal calibration functions for a wide range of bulk materials and thin films, validated through Finite Element Modeling. Applied to a benchmark cobalt-based, chromium-tungsten alloy, the method uses unsupervised clustering to identify piling-up phases in the cobalt matrix while excluding the hard carbides. This approach reduced the hardness and modulus errors by up to 7 %, uniquely enabling accurate phase-specific property mapping in high-speed nanoindentation, advancing the mechanical microscopy frontier.
ISSN:0264-1275