Thermal Performance Analysis of LOX/LCH4 Engine Feed Systems Using CFD Modeling

This study examines the thermal management of the Centennial Restartable Oxygen Methane Engine (CROME) feed system under two propellant tank pressure conditions: 33 psi (227.5 kPa) and 100 psi (689.5 kPa), at a constant liquid methane flow rate of 0.9 lbm/s (0.4 kg/s). Using the Eulerian Single-Phas...

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Main Authors: Iram Hernandez, Salvador Orozco, Md Amzad Hossain, Ahsan Choudhuri
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Fluids
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Online Access:https://www.mdpi.com/2311-5521/10/3/62
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author Iram Hernandez
Salvador Orozco
Md Amzad Hossain
Ahsan Choudhuri
author_facet Iram Hernandez
Salvador Orozco
Md Amzad Hossain
Ahsan Choudhuri
author_sort Iram Hernandez
collection DOAJ
description This study examines the thermal management of the Centennial Restartable Oxygen Methane Engine (CROME) feed system under two propellant tank pressure conditions: 33 psi (227.5 kPa) and 100 psi (689.5 kPa), at a constant liquid methane flow rate of 0.9 lbm/s (0.4 kg/s). Using the Eulerian Single-Phase (ESP) model, the initial test validated experimental data, showing close agreement in total pressure (experimental: 31 psi; CFD: 33 psi) and temperature measurements (experimental: −287.3 °F and −300 °F; CFD: −299 °F and −294 °F) with deviations of 6.4% and ≤4.1%, respectively. For the second test, a simplified Volume of Fluid (VOF) model was used, adjusted for varying liquid-to-gas volume fractions. The best agreement with experimental data was found with 100% GN2, showing a 3.1 psi pressure rise and a 3.3% error. These findings show the importance of improving thermal management and precision control in cryogenic LOX-LCH4 feedline systems for optimal engine performance. Future research will focus on exploring pressures up to the propellant tank’s maximum rated limit of 400 psi.
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institution Kabale University
issn 2311-5521
language English
publishDate 2025-03-01
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series Fluids
spelling doaj-art-39e65eed1d2a4454a2988b8e7fd054eb2025-08-20T03:43:11ZengMDPI AGFluids2311-55212025-03-011036210.3390/fluids10030062Thermal Performance Analysis of LOX/LCH4 Engine Feed Systems Using CFD ModelingIram Hernandez0Salvador Orozco1Md Amzad Hossain2Ahsan Choudhuri3Aerospace Center, The University of Texas at El Paso (UTEP), El Paso, TX 79968, USAAerospace Center, The University of Texas at El Paso (UTEP), El Paso, TX 79968, USAAerospace Center, The University of Texas at El Paso (UTEP), El Paso, TX 79968, USAAerospace and Mechanical Engineering Department, The University of Texas at El Paso (UTEP), El Paso, TX 79968, USAThis study examines the thermal management of the Centennial Restartable Oxygen Methane Engine (CROME) feed system under two propellant tank pressure conditions: 33 psi (227.5 kPa) and 100 psi (689.5 kPa), at a constant liquid methane flow rate of 0.9 lbm/s (0.4 kg/s). Using the Eulerian Single-Phase (ESP) model, the initial test validated experimental data, showing close agreement in total pressure (experimental: 31 psi; CFD: 33 psi) and temperature measurements (experimental: −287.3 °F and −300 °F; CFD: −299 °F and −294 °F) with deviations of 6.4% and ≤4.1%, respectively. For the second test, a simplified Volume of Fluid (VOF) model was used, adjusted for varying liquid-to-gas volume fractions. The best agreement with experimental data was found with 100% GN2, showing a 3.1 psi pressure rise and a 3.3% error. These findings show the importance of improving thermal management and precision control in cryogenic LOX-LCH4 feedline systems for optimal engine performance. Future research will focus on exploring pressures up to the propellant tank’s maximum rated limit of 400 psi.https://www.mdpi.com/2311-5521/10/3/62LOX/LCH4space propulsiondigital modelingcryo-feed systemcomputational analysis
spellingShingle Iram Hernandez
Salvador Orozco
Md Amzad Hossain
Ahsan Choudhuri
Thermal Performance Analysis of LOX/LCH4 Engine Feed Systems Using CFD Modeling
Fluids
LOX/LCH4
space propulsion
digital modeling
cryo-feed system
computational analysis
title Thermal Performance Analysis of LOX/LCH4 Engine Feed Systems Using CFD Modeling
title_full Thermal Performance Analysis of LOX/LCH4 Engine Feed Systems Using CFD Modeling
title_fullStr Thermal Performance Analysis of LOX/LCH4 Engine Feed Systems Using CFD Modeling
title_full_unstemmed Thermal Performance Analysis of LOX/LCH4 Engine Feed Systems Using CFD Modeling
title_short Thermal Performance Analysis of LOX/LCH4 Engine Feed Systems Using CFD Modeling
title_sort thermal performance analysis of lox lch4 engine feed systems using cfd modeling
topic LOX/LCH4
space propulsion
digital modeling
cryo-feed system
computational analysis
url https://www.mdpi.com/2311-5521/10/3/62
work_keys_str_mv AT iramhernandez thermalperformanceanalysisofloxlch4enginefeedsystemsusingcfdmodeling
AT salvadororozco thermalperformanceanalysisofloxlch4enginefeedsystemsusingcfdmodeling
AT mdamzadhossain thermalperformanceanalysisofloxlch4enginefeedsystemsusingcfdmodeling
AT ahsanchoudhuri thermalperformanceanalysisofloxlch4enginefeedsystemsusingcfdmodeling