Improving catalysts and operating conditions using machine learning in Fischer-Tropsch synthesis of jet fuels (C8-C16)

Fischer-Tropsch synthesis (FTS) offers a promising route for producing sustainable jet fuels from syngas. However, optimizing catalyst design and operating conditions for the ideal C8-C16 jet fuel range is challenging. Thus, this work introduces a machine learning (ML) framework to enhance Co/Fe-sup...

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Main Authors: Parisa Shafiee, Bogdan Dorneanu, Harvey Arellano-Garcia
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Chemical Engineering Journal Advances
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Online Access:http://www.sciencedirect.com/science/article/pii/S2666821124001194
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author Parisa Shafiee
Bogdan Dorneanu
Harvey Arellano-Garcia
author_facet Parisa Shafiee
Bogdan Dorneanu
Harvey Arellano-Garcia
author_sort Parisa Shafiee
collection DOAJ
description Fischer-Tropsch synthesis (FTS) offers a promising route for producing sustainable jet fuels from syngas. However, optimizing catalyst design and operating conditions for the ideal C8-C16 jet fuel range is challenging. Thus, this work introduces a machine learning (ML) framework to enhance Co/Fe-supported FTS catalysts and optimize their operating conditions for a better jet fuel selectivity. For this purpose, a dataset was implemented with 21 features, including catalyst structure, preparation method, activation procedure, and FTS operating parameters. Moreover, various machine-learning models (Random Forest (RF), Gradient Boosted, CatBoost, and artificial neural networks (ANN)) were evaluated to predict CO conversion and C8-C16 selectivity. Among these, the CatBoost model achieved the highest accuracy (R2 = 0.99). Feature analysis revealed that FTS operational conditions mainly affect CO conversion (37.9 %), while catalyst properties were primarily crucial for C8-C16 selectivity (40.6 %). The proposed ML framework provides a first powerful tool for the rational design of FTS catalysts and operating conditions to maximize jet fuel productivity.
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institution Kabale University
issn 2666-8211
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publishDate 2025-03-01
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series Chemical Engineering Journal Advances
spelling doaj-art-39894fe9204345e2b264641f6bce676d2025-02-03T04:17:03ZengElsevierChemical Engineering Journal Advances2666-82112025-03-0121100702Improving catalysts and operating conditions using machine learning in Fischer-Tropsch synthesis of jet fuels (C8-C16)Parisa Shafiee0Bogdan Dorneanu1Harvey Arellano-Garcia2Department of Process and Plant Technology, Brandenburg University of Technology (BTU) Cottbus-Senftenberg, GermanyDepartment of Process and Plant Technology, Brandenburg University of Technology (BTU) Cottbus-Senftenberg, GermanyCorresponding author.; Department of Process and Plant Technology, Brandenburg University of Technology (BTU) Cottbus-Senftenberg, GermanyFischer-Tropsch synthesis (FTS) offers a promising route for producing sustainable jet fuels from syngas. However, optimizing catalyst design and operating conditions for the ideal C8-C16 jet fuel range is challenging. Thus, this work introduces a machine learning (ML) framework to enhance Co/Fe-supported FTS catalysts and optimize their operating conditions for a better jet fuel selectivity. For this purpose, a dataset was implemented with 21 features, including catalyst structure, preparation method, activation procedure, and FTS operating parameters. Moreover, various machine-learning models (Random Forest (RF), Gradient Boosted, CatBoost, and artificial neural networks (ANN)) were evaluated to predict CO conversion and C8-C16 selectivity. Among these, the CatBoost model achieved the highest accuracy (R2 = 0.99). Feature analysis revealed that FTS operational conditions mainly affect CO conversion (37.9 %), while catalyst properties were primarily crucial for C8-C16 selectivity (40.6 %). The proposed ML framework provides a first powerful tool for the rational design of FTS catalysts and operating conditions to maximize jet fuel productivity.http://www.sciencedirect.com/science/article/pii/S2666821124001194Jet fuels (C8-C16)Machine learning (ML)Fischer-Tropsch synthesis (FTS)Operational conditionsCatalyst preparation
spellingShingle Parisa Shafiee
Bogdan Dorneanu
Harvey Arellano-Garcia
Improving catalysts and operating conditions using machine learning in Fischer-Tropsch synthesis of jet fuels (C8-C16)
Chemical Engineering Journal Advances
Jet fuels (C8-C16)
Machine learning (ML)
Fischer-Tropsch synthesis (FTS)
Operational conditions
Catalyst preparation
title Improving catalysts and operating conditions using machine learning in Fischer-Tropsch synthesis of jet fuels (C8-C16)
title_full Improving catalysts and operating conditions using machine learning in Fischer-Tropsch synthesis of jet fuels (C8-C16)
title_fullStr Improving catalysts and operating conditions using machine learning in Fischer-Tropsch synthesis of jet fuels (C8-C16)
title_full_unstemmed Improving catalysts and operating conditions using machine learning in Fischer-Tropsch synthesis of jet fuels (C8-C16)
title_short Improving catalysts and operating conditions using machine learning in Fischer-Tropsch synthesis of jet fuels (C8-C16)
title_sort improving catalysts and operating conditions using machine learning in fischer tropsch synthesis of jet fuels c8 c16
topic Jet fuels (C8-C16)
Machine learning (ML)
Fischer-Tropsch synthesis (FTS)
Operational conditions
Catalyst preparation
url http://www.sciencedirect.com/science/article/pii/S2666821124001194
work_keys_str_mv AT parisashafiee improvingcatalystsandoperatingconditionsusingmachinelearninginfischertropschsynthesisofjetfuelsc8c16
AT bogdandorneanu improvingcatalystsandoperatingconditionsusingmachinelearninginfischertropschsynthesisofjetfuelsc8c16
AT harveyarellanogarcia improvingcatalystsandoperatingconditionsusingmachinelearninginfischertropschsynthesisofjetfuelsc8c16