Nanoengineered polyaniline/carbon black VXC 72 hybridized with woven abaca for superior electromagnetic interference shielding

Abstract The growing demand for efficient electromagnetic (EM) shielding materials has driven extensive research into sustainable and functionalized composites for high-frequency applications. This study investigates the electromagnetic (EM) shielding properties of Polyaniline (PAni)-functionalized...

Full description

Saved in:
Bibliographic Details
Main Authors: Martin Guillermo C. Fernandez, Muhammad Luthfi Hakim, Zufar Alfarros, Gil Nonato C. Santos, Muhammad Akhsin Muflikhun
Format: Article
Language:English
Published: Nature Portfolio 2025-04-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-025-99521-8
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849712759735844864
author Martin Guillermo C. Fernandez
Muhammad Luthfi Hakim
Zufar Alfarros
Gil Nonato C. Santos
Muhammad Akhsin Muflikhun
author_facet Martin Guillermo C. Fernandez
Muhammad Luthfi Hakim
Zufar Alfarros
Gil Nonato C. Santos
Muhammad Akhsin Muflikhun
author_sort Martin Guillermo C. Fernandez
collection DOAJ
description Abstract The growing demand for efficient electromagnetic (EM) shielding materials has driven extensive research into sustainable and functionalized composites for high-frequency applications. This study investigates the electromagnetic (EM) shielding properties of Polyaniline (PAni)-functionalized woven abaca fibers, reinforced with Carbon Black (CB) VXC 72, in the ultrahigh-frequency (UHF) range (500–4500 MHz), as determined using Vector Network Analyzer (VNA). The composite was developed by functionalizing abaca fabric with PAni through in situ chemical oxidative polymerization and depositing CB via a dip-and-dry method. The morphological structure and elemental composition were analyzed using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX), while Fourier-transform infrared (FTIR) spectroscopy was used to confirm functional group interactions. Electrical resistivity was determined using the four-point probe method, and EMI shielding effectiveness (SE) was evaluated in the ultrahigh frequency (UHF) range of 500 MHz to 4500 MHz using a Vector Network Analyzer (VNA). Experimental results indicate that PAni/CB functionalization successfully imparted shielding properties to abaca fabric. PAni/1CB/Abaca exhibited the highest shielding effectiveness with an average SE of 5.96 dB, corresponding to 74.34% attenuation of incident electromagnetic waves, and a peak attenuation of 7.45 dB at 4.5 GHz. In contrast, 2CB/Abaca and PAni/2CB/Abaca showed selective EMI shielding, with peak attenuation values of 8.27 dB at 1.67 GHz and 7.98 dB at 1.69 GHz, respectively. The electrical resistivity measurements revealed that PAni/1CB/Abaca had the lowest resistivity at 891 Ω·cm, whereas 1CB/Abaca exhibited the highest at 5238 Ω·cm. The primary shielding mechanism was absorption rather than reflection, making the composite a lightweight, corrosion-resistant alternative to traditional metal-based EMI shields. These findings demonstrate the potential of natural fiber-based conductive composites for flexible EMI shielding applications in telecommunications, healthcare, and aerospace industries.
format Article
id doaj-art-38f53fcbfb37411e9cd71f6d5a8886d1
institution DOAJ
issn 2045-2322
language English
publishDate 2025-04-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj-art-38f53fcbfb37411e9cd71f6d5a8886d12025-08-20T03:14:10ZengNature PortfolioScientific Reports2045-23222025-04-0115111410.1038/s41598-025-99521-8Nanoengineered polyaniline/carbon black VXC 72 hybridized with woven abaca for superior electromagnetic interference shieldingMartin Guillermo C. Fernandez0Muhammad Luthfi Hakim1Zufar Alfarros2Gil Nonato C. Santos3Muhammad Akhsin Muflikhun4Physics Department, De La Salle UniversityMechanical and Industrial Engineering Department, Universitas Gadjah MadaMechanical and Industrial Engineering Department, Universitas Gadjah MadaPhysics Department, De La Salle UniversityMechanical and Industrial Engineering Department, Universitas Gadjah MadaAbstract The growing demand for efficient electromagnetic (EM) shielding materials has driven extensive research into sustainable and functionalized composites for high-frequency applications. This study investigates the electromagnetic (EM) shielding properties of Polyaniline (PAni)-functionalized woven abaca fibers, reinforced with Carbon Black (CB) VXC 72, in the ultrahigh-frequency (UHF) range (500–4500 MHz), as determined using Vector Network Analyzer (VNA). The composite was developed by functionalizing abaca fabric with PAni through in situ chemical oxidative polymerization and depositing CB via a dip-and-dry method. The morphological structure and elemental composition were analyzed using scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX), while Fourier-transform infrared (FTIR) spectroscopy was used to confirm functional group interactions. Electrical resistivity was determined using the four-point probe method, and EMI shielding effectiveness (SE) was evaluated in the ultrahigh frequency (UHF) range of 500 MHz to 4500 MHz using a Vector Network Analyzer (VNA). Experimental results indicate that PAni/CB functionalization successfully imparted shielding properties to abaca fabric. PAni/1CB/Abaca exhibited the highest shielding effectiveness with an average SE of 5.96 dB, corresponding to 74.34% attenuation of incident electromagnetic waves, and a peak attenuation of 7.45 dB at 4.5 GHz. In contrast, 2CB/Abaca and PAni/2CB/Abaca showed selective EMI shielding, with peak attenuation values of 8.27 dB at 1.67 GHz and 7.98 dB at 1.69 GHz, respectively. The electrical resistivity measurements revealed that PAni/1CB/Abaca had the lowest resistivity at 891 Ω·cm, whereas 1CB/Abaca exhibited the highest at 5238 Ω·cm. The primary shielding mechanism was absorption rather than reflection, making the composite a lightweight, corrosion-resistant alternative to traditional metal-based EMI shields. These findings demonstrate the potential of natural fiber-based conductive composites for flexible EMI shielding applications in telecommunications, healthcare, and aerospace industries.https://doi.org/10.1038/s41598-025-99521-8
spellingShingle Martin Guillermo C. Fernandez
Muhammad Luthfi Hakim
Zufar Alfarros
Gil Nonato C. Santos
Muhammad Akhsin Muflikhun
Nanoengineered polyaniline/carbon black VXC 72 hybridized with woven abaca for superior electromagnetic interference shielding
Scientific Reports
title Nanoengineered polyaniline/carbon black VXC 72 hybridized with woven abaca for superior electromagnetic interference shielding
title_full Nanoengineered polyaniline/carbon black VXC 72 hybridized with woven abaca for superior electromagnetic interference shielding
title_fullStr Nanoengineered polyaniline/carbon black VXC 72 hybridized with woven abaca for superior electromagnetic interference shielding
title_full_unstemmed Nanoengineered polyaniline/carbon black VXC 72 hybridized with woven abaca for superior electromagnetic interference shielding
title_short Nanoengineered polyaniline/carbon black VXC 72 hybridized with woven abaca for superior electromagnetic interference shielding
title_sort nanoengineered polyaniline carbon black vxc 72 hybridized with woven abaca for superior electromagnetic interference shielding
url https://doi.org/10.1038/s41598-025-99521-8
work_keys_str_mv AT martinguillermocfernandez nanoengineeredpolyanilinecarbonblackvxc72hybridizedwithwovenabacaforsuperiorelectromagneticinterferenceshielding
AT muhammadluthfihakim nanoengineeredpolyanilinecarbonblackvxc72hybridizedwithwovenabacaforsuperiorelectromagneticinterferenceshielding
AT zufaralfarros nanoengineeredpolyanilinecarbonblackvxc72hybridizedwithwovenabacaforsuperiorelectromagneticinterferenceshielding
AT gilnonatocsantos nanoengineeredpolyanilinecarbonblackvxc72hybridizedwithwovenabacaforsuperiorelectromagneticinterferenceshielding
AT muhammadakhsinmuflikhun nanoengineeredpolyanilinecarbonblackvxc72hybridizedwithwovenabacaforsuperiorelectromagneticinterferenceshielding