Dual-Layer Flexible Capacitance Sensor with Wide Range and High Sensitivity

Flexible pressure sensors have attracted great attention due to their extensive applications in human–computer interaction and health monitoring. So far, the development of flexible pressure sensors that balance high sensitivity and a wide measurement range remains a challenge. Herein, a double-laye...

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Main Authors: Benyuan Fu, Zipei Wang, Kun Chen, Zebing Mao, Hao Wang, Benxiang Ju, Yanhong Peng
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/14/5/251
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author Benyuan Fu
Zipei Wang
Kun Chen
Zebing Mao
Hao Wang
Benxiang Ju
Yanhong Peng
author_facet Benyuan Fu
Zipei Wang
Kun Chen
Zebing Mao
Hao Wang
Benxiang Ju
Yanhong Peng
author_sort Benyuan Fu
collection DOAJ
description Flexible pressure sensors have attracted great attention due to their extensive applications in human–computer interaction and health monitoring. So far, the development of flexible pressure sensors that balance high sensitivity and a wide measurement range remains a challenge. Herein, a double-layer dielectric structure with a surface convex structure is reported for the preparation of flexible capacitive pressure sensors. The double-layer dielectric structure, which is composed of a silicone rubber-based conductive elastomer with a surface micro-convex structure and a PVA-H-based conductive elastomer, balances the advantages and disadvantages of the two conductive elastomer dielectrics. It can form a complete micro-capacitive network under relatively large pressures, enabling the sensor to have high sensitivity at different stages (1.7 kPa<sup>−1</sup>, 0–104 kPa; 19.14 kPa<sup>−1</sup>, 104–140 kPa), thus achieving a dual enhancement of sensitivity and sensing range. Additionally, the sensor has been successfully applied to scenarios such as monitoring of human breathing, speaking, and movement, as well as mouse clicks, demonstrating its great potential in the fields of health monitoring and human–computer interaction applications.
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issn 2076-0825
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publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Actuators
spelling doaj-art-385cf9dc06f24e8eb73e38fcab398b692025-08-20T02:33:43ZengMDPI AGActuators2076-08252025-05-0114525110.3390/act14050251Dual-Layer Flexible Capacitance Sensor with Wide Range and High SensitivityBenyuan Fu0Zipei Wang1Kun Chen2Zebing Mao3Hao Wang4Benxiang Ju5Yanhong Peng6College of Mechanical Engineering, Chongqing University of Technology, Chongqing 400054, ChinaCollege of Mechanical Engineering, Chongqing University of Technology, Chongqing 400054, ChinaCollege of Mechanical Engineering, Chongqing University of Technology, Chongqing 400054, ChinaDepartment of Engineering Science and Mechanics, Shibaura Institute of Technology, 3-7-5 Toyosu, Koto-ku, Tokyo 135-8548, JapanCollege of Mechanical Engineering, Chongqing University of Technology, Chongqing 400054, ChinaCollege of Mechanical Engineering, Chongqing University of Technology, Chongqing 400054, ChinaCollege of Mechanical Engineering, Chongqing University of Technology, Chongqing 400054, ChinaFlexible pressure sensors have attracted great attention due to their extensive applications in human–computer interaction and health monitoring. So far, the development of flexible pressure sensors that balance high sensitivity and a wide measurement range remains a challenge. Herein, a double-layer dielectric structure with a surface convex structure is reported for the preparation of flexible capacitive pressure sensors. The double-layer dielectric structure, which is composed of a silicone rubber-based conductive elastomer with a surface micro-convex structure and a PVA-H-based conductive elastomer, balances the advantages and disadvantages of the two conductive elastomer dielectrics. It can form a complete micro-capacitive network under relatively large pressures, enabling the sensor to have high sensitivity at different stages (1.7 kPa<sup>−1</sup>, 0–104 kPa; 19.14 kPa<sup>−1</sup>, 104–140 kPa), thus achieving a dual enhancement of sensitivity and sensing range. Additionally, the sensor has been successfully applied to scenarios such as monitoring of human breathing, speaking, and movement, as well as mouse clicks, demonstrating its great potential in the fields of health monitoring and human–computer interaction applications.https://www.mdpi.com/2076-0825/14/5/251capacitive pressure sensorconductive polymer compositeshigh performance
spellingShingle Benyuan Fu
Zipei Wang
Kun Chen
Zebing Mao
Hao Wang
Benxiang Ju
Yanhong Peng
Dual-Layer Flexible Capacitance Sensor with Wide Range and High Sensitivity
Actuators
capacitive pressure sensor
conductive polymer composites
high performance
title Dual-Layer Flexible Capacitance Sensor with Wide Range and High Sensitivity
title_full Dual-Layer Flexible Capacitance Sensor with Wide Range and High Sensitivity
title_fullStr Dual-Layer Flexible Capacitance Sensor with Wide Range and High Sensitivity
title_full_unstemmed Dual-Layer Flexible Capacitance Sensor with Wide Range and High Sensitivity
title_short Dual-Layer Flexible Capacitance Sensor with Wide Range and High Sensitivity
title_sort dual layer flexible capacitance sensor with wide range and high sensitivity
topic capacitive pressure sensor
conductive polymer composites
high performance
url https://www.mdpi.com/2076-0825/14/5/251
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AT kunchen duallayerflexiblecapacitancesensorwithwiderangeandhighsensitivity
AT zebingmao duallayerflexiblecapacitancesensorwithwiderangeandhighsensitivity
AT haowang duallayerflexiblecapacitancesensorwithwiderangeandhighsensitivity
AT benxiangju duallayerflexiblecapacitancesensorwithwiderangeandhighsensitivity
AT yanhongpeng duallayerflexiblecapacitancesensorwithwiderangeandhighsensitivity