Crosslinking a nanocomposite by zirconium sulfate to synthesize a high-durable new-generation polymer gel

Abstract Enhancing the stability of polymer gels under harsh conditions is vital for improving enhanced oil recovery (EOR) applications. This study introduces a novel gel synthesized using a MgO-HPAM nanocomposite and zirconium sulfate crosslinker (CL). The gel demonstrates exceptional durability, c...

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Main Authors: Zahraa Sabah Ghnim, Ayat Hussein Adhab, M. Sudhakara Reddy, Girish Chandra Sharma, Haider Radhi Saud, Debasish Shit, Sachin Jaidka, Pushpa Negi Bhakuni, Morug Salih Mahdi, Aseel Salah Mansoor, Usama Kadem Radi, Nasr Saadoun Abd, Asgar batuli
Format: Article
Language:English
Published: Nature Portfolio 2025-04-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-92382-1
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author Zahraa Sabah Ghnim
Ayat Hussein Adhab
M. Sudhakara Reddy
Girish Chandra Sharma
Haider Radhi Saud
Debasish Shit
Sachin Jaidka
Pushpa Negi Bhakuni
Morug Salih Mahdi
Aseel Salah Mansoor
Usama Kadem Radi
Nasr Saadoun Abd
Asgar batuli
author_facet Zahraa Sabah Ghnim
Ayat Hussein Adhab
M. Sudhakara Reddy
Girish Chandra Sharma
Haider Radhi Saud
Debasish Shit
Sachin Jaidka
Pushpa Negi Bhakuni
Morug Salih Mahdi
Aseel Salah Mansoor
Usama Kadem Radi
Nasr Saadoun Abd
Asgar batuli
author_sort Zahraa Sabah Ghnim
collection DOAJ
description Abstract Enhancing the stability of polymer gels under harsh conditions is vital for improving enhanced oil recovery (EOR) applications. This study introduces a novel gel synthesized using a MgO-HPAM nanocomposite and zirconium sulfate crosslinker (CL). The gel demonstrates exceptional durability, capable of maintaining its properties under high temperature and salinity, addressing long-standing challenges in EOR. The research involved several key experiments. Initial tests revealed that MgO does not influence gelation time; this is controlled by polymer and CL concentrations. The nanocomposite significantly improved the storage modulus, with increases of 72.47% and 84.52% at 250 and 500 ppm MgO, respectively. Syneresis studies showed that after 50 days, gels with 250 ppm nanocomposite retained 88% of their weight, unlike the nanocomposite-free gels which lost 75%. In core flooding experiments, nanocomposite gels demonstrated higher injection pressure and reduced permeability compared to nano-free gels. SEM imaging confirmed nanoparticle agglomeration in the sand face, enhancing the gel’s barrier properties. Over 50 days at 90 °C and 2000 psi, permeability reductions were observed at 58%, 98.1%, and 97.9% across the samples. These findings underscore the potential of this gel in advancing EOR techniques.
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spelling doaj-art-3845f90b3d8e43688ac7c5d17f92ae402025-08-20T02:25:37ZengNature PortfolioScientific Reports2045-23222025-04-0115111310.1038/s41598-025-92382-1Crosslinking a nanocomposite by zirconium sulfate to synthesize a high-durable new-generation polymer gelZahraa Sabah Ghnim0Ayat Hussein Adhab1M. Sudhakara Reddy2Girish Chandra Sharma3Haider Radhi Saud4Debasish Shit5Sachin Jaidka6Pushpa Negi Bhakuni7Morug Salih Mahdi8Aseel Salah Mansoor9Usama Kadem Radi10Nasr Saadoun Abd11Asgar batuli12College of Pharmacy, Alnoor UniversityDepartment of Pharmacy, Al-Zahrawi University CollegeDepartment of Physics and Electronics, School of Sciences, JAIN (Deemed to be University)Department of Applied Sciences-Chemistry, NIMS Institute of Engineering and Technology, NIMS University RajasthanCollege of Health and Medical Technology, National University of Science and TechnologyCentre for Research Impact and Outcome, Chitkara University Institute of Engineering and Technology, Chitkara UniversityDepartment of Physics, Department of Applied Sciences, Chandigarh Engineering College, Chandigarh Group of Colleges-JhanjeriDepartment of Allied Science, Graphic Era Hill UniversityCollege of MLT, Ahl Al Bayt UniversityGilgamesh Ahliya UniversityCollage of Pharmacy, National University of Science and TechnologyMedical Technical College, Al-Farahidi UniversityKabul UniversityAbstract Enhancing the stability of polymer gels under harsh conditions is vital for improving enhanced oil recovery (EOR) applications. This study introduces a novel gel synthesized using a MgO-HPAM nanocomposite and zirconium sulfate crosslinker (CL). The gel demonstrates exceptional durability, capable of maintaining its properties under high temperature and salinity, addressing long-standing challenges in EOR. The research involved several key experiments. Initial tests revealed that MgO does not influence gelation time; this is controlled by polymer and CL concentrations. The nanocomposite significantly improved the storage modulus, with increases of 72.47% and 84.52% at 250 and 500 ppm MgO, respectively. Syneresis studies showed that after 50 days, gels with 250 ppm nanocomposite retained 88% of their weight, unlike the nanocomposite-free gels which lost 75%. In core flooding experiments, nanocomposite gels demonstrated higher injection pressure and reduced permeability compared to nano-free gels. SEM imaging confirmed nanoparticle agglomeration in the sand face, enhancing the gel’s barrier properties. Over 50 days at 90 °C and 2000 psi, permeability reductions were observed at 58%, 98.1%, and 97.9% across the samples. These findings underscore the potential of this gel in advancing EOR techniques.https://doi.org/10.1038/s41598-025-92382-1NanocompositeMgOZirconium sulfatePolymer gelPermeability reduction
spellingShingle Zahraa Sabah Ghnim
Ayat Hussein Adhab
M. Sudhakara Reddy
Girish Chandra Sharma
Haider Radhi Saud
Debasish Shit
Sachin Jaidka
Pushpa Negi Bhakuni
Morug Salih Mahdi
Aseel Salah Mansoor
Usama Kadem Radi
Nasr Saadoun Abd
Asgar batuli
Crosslinking a nanocomposite by zirconium sulfate to synthesize a high-durable new-generation polymer gel
Scientific Reports
Nanocomposite
MgO
Zirconium sulfate
Polymer gel
Permeability reduction
title Crosslinking a nanocomposite by zirconium sulfate to synthesize a high-durable new-generation polymer gel
title_full Crosslinking a nanocomposite by zirconium sulfate to synthesize a high-durable new-generation polymer gel
title_fullStr Crosslinking a nanocomposite by zirconium sulfate to synthesize a high-durable new-generation polymer gel
title_full_unstemmed Crosslinking a nanocomposite by zirconium sulfate to synthesize a high-durable new-generation polymer gel
title_short Crosslinking a nanocomposite by zirconium sulfate to synthesize a high-durable new-generation polymer gel
title_sort crosslinking a nanocomposite by zirconium sulfate to synthesize a high durable new generation polymer gel
topic Nanocomposite
MgO
Zirconium sulfate
Polymer gel
Permeability reduction
url https://doi.org/10.1038/s41598-025-92382-1
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