LIFE EVALUATION OF THE CASTING REPAIR PART AT THE END OF THE WORK ROLL NECK OF A FOUR-HIGH ROLLING MILL

As the core component of strip mills,roll consumption has an essential influence on the production cost.With the increasing demand for cost reduction and efficiency increase caused by the intensifying competition of iron and steel enterprises,the recycling of roll re-manufacturing has been gradually...

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Main Authors: QU HaiXia, QIN XiaoFeng
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2024-08-01
Series:Jixie qiangdu
Subjects:
Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.04.033
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author QU HaiXia
QIN XiaoFeng
author_facet QU HaiXia
QIN XiaoFeng
author_sort QU HaiXia
collection DOAJ
description As the core component of strip mills,roll consumption has an essential influence on the production cost.With the increasing demand for cost reduction and efficiency increase caused by the intensifying competition of iron and steel enterprises,the recycling of roll re-manufacturing has been gradually promoted.It is one of the main ways to transform the largesize roll of the large rolling mill to a small rolling mill after its work layer consumption.For rolls with local size,especially those with insufficient shoulder size,casting lengthening is usually adopted to meet the needs of further use.The service life of the roll after casting joint repair and re-manufacturing becomes the key to ensuring safe production.Because of the above problems,the fatigue performance test was carried out on the roll casting part sample.At the same time,the torsional fatigue model was used to predict the life of the roll neck after the repair of the work roll based on proving the calculation accuracy and combining it with the load spectrum established based on the field production data.The expected service life met the performance requirements of the repaired roll on the site.It can provide theoretical support for establishing an on-site roll safety maintenance system.
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institution Kabale University
issn 1001-9669
language zho
publishDate 2024-08-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-35d0054422ff4b98bf11c3a8a19a9cea2025-01-15T02:46:08ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692024-08-01461004100979314612LIFE EVALUATION OF THE CASTING REPAIR PART AT THE END OF THE WORK ROLL NECK OF A FOUR-HIGH ROLLING MILLQU HaiXiaQIN XiaoFengAs the core component of strip mills,roll consumption has an essential influence on the production cost.With the increasing demand for cost reduction and efficiency increase caused by the intensifying competition of iron and steel enterprises,the recycling of roll re-manufacturing has been gradually promoted.It is one of the main ways to transform the largesize roll of the large rolling mill to a small rolling mill after its work layer consumption.For rolls with local size,especially those with insufficient shoulder size,casting lengthening is usually adopted to meet the needs of further use.The service life of the roll after casting joint repair and re-manufacturing becomes the key to ensuring safe production.Because of the above problems,the fatigue performance test was carried out on the roll casting part sample.At the same time,the torsional fatigue model was used to predict the life of the roll neck after the repair of the work roll based on proving the calculation accuracy and combining it with the load spectrum established based on the field production data.The expected service life met the performance requirements of the repaired roll on the site.It can provide theoretical support for establishing an on-site roll safety maintenance system.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.04.033Roll re-manufacturingCasting jointWork rollTorsional fatigue testLife prediction
spellingShingle QU HaiXia
QIN XiaoFeng
LIFE EVALUATION OF THE CASTING REPAIR PART AT THE END OF THE WORK ROLL NECK OF A FOUR-HIGH ROLLING MILL
Jixie qiangdu
Roll re-manufacturing
Casting joint
Work roll
Torsional fatigue test
Life prediction
title LIFE EVALUATION OF THE CASTING REPAIR PART AT THE END OF THE WORK ROLL NECK OF A FOUR-HIGH ROLLING MILL
title_full LIFE EVALUATION OF THE CASTING REPAIR PART AT THE END OF THE WORK ROLL NECK OF A FOUR-HIGH ROLLING MILL
title_fullStr LIFE EVALUATION OF THE CASTING REPAIR PART AT THE END OF THE WORK ROLL NECK OF A FOUR-HIGH ROLLING MILL
title_full_unstemmed LIFE EVALUATION OF THE CASTING REPAIR PART AT THE END OF THE WORK ROLL NECK OF A FOUR-HIGH ROLLING MILL
title_short LIFE EVALUATION OF THE CASTING REPAIR PART AT THE END OF THE WORK ROLL NECK OF A FOUR-HIGH ROLLING MILL
title_sort life evaluation of the casting repair part at the end of the work roll neck of a four high rolling mill
topic Roll re-manufacturing
Casting joint
Work roll
Torsional fatigue test
Life prediction
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.04.033
work_keys_str_mv AT quhaixia lifeevaluationofthecastingrepairpartattheendoftheworkrollneckofafourhighrollingmill
AT qinxiaofeng lifeevaluationofthecastingrepairpartattheendoftheworkrollneckofafourhighrollingmill