Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal Shock

A deuterium permeation barrier is an essential part in the core component of nuclear reactors. It can protect the structure made of steel from being penetrated by deuterium in a fusion reactor. However, residual stress induced in the operation would dramatically influence the mechanical endurance of...

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Main Authors: Kezhi Huang, Weijing Wang, Qinghe Yu, Lei Hao, Jing Mi, Shijie Li, Hao Liu, Shanshan Li, Juan Liu, Jianwei Wang
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:International Journal of Photoenergy
Online Access:http://dx.doi.org/10.1155/2021/6684802
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author Kezhi Huang
Weijing Wang
Qinghe Yu
Lei Hao
Jing Mi
Shijie Li
Hao Liu
Shanshan Li
Juan Liu
Jianwei Wang
author_facet Kezhi Huang
Weijing Wang
Qinghe Yu
Lei Hao
Jing Mi
Shijie Li
Hao Liu
Shanshan Li
Juan Liu
Jianwei Wang
author_sort Kezhi Huang
collection DOAJ
description A deuterium permeation barrier is an essential part in the core component of nuclear reactors. It can protect the structure made of steel from being penetrated by deuterium in a fusion reactor. However, residual stress induced in the operation would dramatically influence the mechanical endurance of the coating, threatening the safety of the facilities. In this paper, finite element analysis was conducted to investigate the residual stress in nanoscale Al2O3 and Y2O3 coatings and their composites under thermal shock, from 700°C to 25°C. The max principal stress is assumed as the cause of crack initiation in the coating, because ceramics are brittle and fragile under tensile stress. Max shear stress and max Mises stress in the systems are also analyzed, and the effect of thickness in the range 100 nm to 1000 nm was investigated. The max principal stress in Al2O3 coating reaches its maximum value, 1.33 GPa, when the thickness of coating reaches 450 nm. And the max principal stress decreases at a very low rate as the thickness increases exceeding 450 nm. The max principal stress in Y2O3 coating increases rapidly as the thickness increases when the thickness of the coating is below 250 nm, and the max principal stress is at about 0.9 GPa when the thickness exceeds 500 nm. The max principal stress in the Y2O3/Al2O3 (150 nm) composite coating occurs in the Al2O3 layer and shows no difference from the single layer of 150 nm thick Al2O3 coating. The max principal stress site of all three kinds of coating is located at the edge of the coating 25 nm away from the interface. The result shows that residual thermal stress in the coating increases as the thickness increases when the thickness of the coating is below 200 nm due to the stress singularity of the interface. And as the thickness exceeds 500 nm, the increase in thickness has little impact on the residual thermal stress in the coating. Coating an Y2O3 top layer will not introduce any more residual thermal stress under the thermal shock condition. The Y2O3 coating causes much less residual stress under thermal shock compared with Al2O3 owing to its much lower Young’s modulus. The max principal stress in the 300 nm thick Y2O3 coating is 0.85 GPa while that of the Al2O3 coating is 1.16 GPa. The max residual stress of the composite Y2O3/Al2O3 (150 nm) coating is determined by the Al2O3 layer.
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spelling doaj-art-35ad9a475cdd4ab2bcfd42b74e9535ff2025-08-20T02:24:08ZengWileyInternational Journal of Photoenergy1110-662X1687-529X2021-01-01202110.1155/2021/66848026684802Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal ShockKezhi Huang0Weijing Wang1Qinghe Yu2Lei Hao3Jing Mi4Shijie Li5Hao Liu6Shanshan Li7Juan Liu8Jianwei Wang9National Engineering Research Center of Nonferrous Metals Materials and Products for New Energy, GRINM Group Co., Ltd., Beijing 100088, ChinaNational Engineering Research Center of Nonferrous Metals Materials and Products for New Energy, GRINM Group Co., Ltd., Beijing 100088, ChinaNational Engineering Research Center of Nonferrous Metals Materials and Products for New Energy, GRINM Group Co., Ltd., Beijing 100088, ChinaNational Engineering Research Center of Nonferrous Metals Materials and Products for New Energy, GRINM Group Co., Ltd., Beijing 100088, ChinaNational Engineering Research Center of Nonferrous Metals Materials and Products for New Energy, GRINM Group Co., Ltd., Beijing 100088, ChinaNational Engineering Research Center of Nonferrous Metals Materials and Products for New Energy, GRINM Group Co., Ltd., Beijing 100088, ChinaNational Engineering Research Center of Nonferrous Metals Materials and Products for New Energy, GRINM Group Co., Ltd., Beijing 100088, ChinaNational Engineering Research Center of Nonferrous Metals Materials and Products for New Energy, GRINM Group Co., Ltd., Beijing 100088, ChinaBeijing Academy of Science and Technology, Beijing 100089, ChinaGRIMAT Engineering Institute Co., Ltd., Beijing 101407, ChinaA deuterium permeation barrier is an essential part in the core component of nuclear reactors. It can protect the structure made of steel from being penetrated by deuterium in a fusion reactor. However, residual stress induced in the operation would dramatically influence the mechanical endurance of the coating, threatening the safety of the facilities. In this paper, finite element analysis was conducted to investigate the residual stress in nanoscale Al2O3 and Y2O3 coatings and their composites under thermal shock, from 700°C to 25°C. The max principal stress is assumed as the cause of crack initiation in the coating, because ceramics are brittle and fragile under tensile stress. Max shear stress and max Mises stress in the systems are also analyzed, and the effect of thickness in the range 100 nm to 1000 nm was investigated. The max principal stress in Al2O3 coating reaches its maximum value, 1.33 GPa, when the thickness of coating reaches 450 nm. And the max principal stress decreases at a very low rate as the thickness increases exceeding 450 nm. The max principal stress in Y2O3 coating increases rapidly as the thickness increases when the thickness of the coating is below 250 nm, and the max principal stress is at about 0.9 GPa when the thickness exceeds 500 nm. The max principal stress in the Y2O3/Al2O3 (150 nm) composite coating occurs in the Al2O3 layer and shows no difference from the single layer of 150 nm thick Al2O3 coating. The max principal stress site of all three kinds of coating is located at the edge of the coating 25 nm away from the interface. The result shows that residual thermal stress in the coating increases as the thickness increases when the thickness of the coating is below 200 nm due to the stress singularity of the interface. And as the thickness exceeds 500 nm, the increase in thickness has little impact on the residual thermal stress in the coating. Coating an Y2O3 top layer will not introduce any more residual thermal stress under the thermal shock condition. The Y2O3 coating causes much less residual stress under thermal shock compared with Al2O3 owing to its much lower Young’s modulus. The max principal stress in the 300 nm thick Y2O3 coating is 0.85 GPa while that of the Al2O3 coating is 1.16 GPa. The max residual stress of the composite Y2O3/Al2O3 (150 nm) coating is determined by the Al2O3 layer.http://dx.doi.org/10.1155/2021/6684802
spellingShingle Kezhi Huang
Weijing Wang
Qinghe Yu
Lei Hao
Jing Mi
Shijie Li
Hao Liu
Shanshan Li
Juan Liu
Jianwei Wang
Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal Shock
International Journal of Photoenergy
title Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal Shock
title_full Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal Shock
title_fullStr Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal Shock
title_full_unstemmed Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal Shock
title_short Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal Shock
title_sort simulation of the residual stress of the y2o3 al2o3 composite deuterium permeation barrier under thermal shock
url http://dx.doi.org/10.1155/2021/6684802
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