Power losses vs. mechanical load of an active magnetic bearing: A finite element method approach

Active magnetic bearings are a novel solution for supporting rotating shafts. Thanks to the electromagnets and their ability to apply forces without any mechanical contact needed, they enable frictionless rotation while eliminating wear. Although mechanical friction is absent in such an element, the...

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Main Authors: Vasileios Menelaos Koufopanos, Andreas Andrikopoulos, Pantelis Nikolakopoulos
Format: Article
Language:English
Published: Balkan Scientific Centre 2025-06-01
Series:Tribology and Materials
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Online Access:https://www.tribomat.net/archive/2025/2025-02/TM-2025-02-04.pdf
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author Vasileios Menelaos Koufopanos
Andreas Andrikopoulos
Pantelis Nikolakopoulos
author_facet Vasileios Menelaos Koufopanos
Andreas Andrikopoulos
Pantelis Nikolakopoulos
author_sort Vasileios Menelaos Koufopanos
collection DOAJ
description Active magnetic bearings are a novel solution for supporting rotating shafts. Thanks to the electromagnets and their ability to apply forces without any mechanical contact needed, they enable frictionless rotation while eliminating wear. Although mechanical friction is absent in such an element, there are other loss mechanisms to consider, such as the ohmic losses on each electromagnet's coils, as well as the iron losses caused by the alternating magnetic field on the rotor and, occasionally, on the stator. In this paper, the effects of the bearing's length, the air gap and the bias current, both on the bearing's mechanical load capacity and on the ohmic and iron losses, are examined. A series of values for the aforementioned parameters is tested using a 2D finite element transient model, which calculates the bearing's mechanical load and iron losses, in addition to analytical calculations for the ohmic losses. Then, the control current required for a specific mechanical load is calculated for different bearing lengths and magnetic air gaps. Considering the ohmic and iron losses for each case, a value for the air gap and the bearing's length is selected to achieve the required load while the losses are minimised.
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spelling doaj-art-358ed54abc4d43b4ae26d6a4620533682025-08-20T02:36:53ZengBalkan Scientific CentreTribology and Materials2812-97172025-06-0142909910.46793/tribomat.2025.011Power losses vs. mechanical load of an active magnetic bearing: A finite element method approachVasileios Menelaos Koufopanos0https://orcid.org/0009-0009-7124-5391Andreas Andrikopoulos1https://orcid.org/0009-0007-2507-6537Pantelis Nikolakopoulos2https://orcid.org/0000-0002-0944-6653University of Patras, Patras, GreeceUniversity of Patras, Patras, GreeceUniversity of Patras, Patras, GreeceActive magnetic bearings are a novel solution for supporting rotating shafts. Thanks to the electromagnets and their ability to apply forces without any mechanical contact needed, they enable frictionless rotation while eliminating wear. Although mechanical friction is absent in such an element, there are other loss mechanisms to consider, such as the ohmic losses on each electromagnet's coils, as well as the iron losses caused by the alternating magnetic field on the rotor and, occasionally, on the stator. In this paper, the effects of the bearing's length, the air gap and the bias current, both on the bearing's mechanical load capacity and on the ohmic and iron losses, are examined. A series of values for the aforementioned parameters is tested using a 2D finite element transient model, which calculates the bearing's mechanical load and iron losses, in addition to analytical calculations for the ohmic losses. Then, the control current required for a specific mechanical load is calculated for different bearing lengths and magnetic air gaps. Considering the ohmic and iron losses for each case, a value for the air gap and the bearing's length is selected to achieve the required load while the losses are minimised.https://www.tribomat.net/archive/2025/2025-02/TM-2025-02-04.pdfactive magnetic bearingsohmic lossesiron lossesmechanical load capacityfinite element method
spellingShingle Vasileios Menelaos Koufopanos
Andreas Andrikopoulos
Pantelis Nikolakopoulos
Power losses vs. mechanical load of an active magnetic bearing: A finite element method approach
Tribology and Materials
active magnetic bearings
ohmic losses
iron losses
mechanical load capacity
finite element method
title Power losses vs. mechanical load of an active magnetic bearing: A finite element method approach
title_full Power losses vs. mechanical load of an active magnetic bearing: A finite element method approach
title_fullStr Power losses vs. mechanical load of an active magnetic bearing: A finite element method approach
title_full_unstemmed Power losses vs. mechanical load of an active magnetic bearing: A finite element method approach
title_short Power losses vs. mechanical load of an active magnetic bearing: A finite element method approach
title_sort power losses vs mechanical load of an active magnetic bearing a finite element method approach
topic active magnetic bearings
ohmic losses
iron losses
mechanical load capacity
finite element method
url https://www.tribomat.net/archive/2025/2025-02/TM-2025-02-04.pdf
work_keys_str_mv AT vasileiosmenelaoskoufopanos powerlossesvsmechanicalloadofanactivemagneticbearingafiniteelementmethodapproach
AT andreasandrikopoulos powerlossesvsmechanicalloadofanactivemagneticbearingafiniteelementmethodapproach
AT pantelisnikolakopoulos powerlossesvsmechanicalloadofanactivemagneticbearingafiniteelementmethodapproach