Research on the wind pressure resistance and fracture capacity of windshield glass for rail vehicles

This study aims to systematically analyse the wind pressure resistance and fracture capacity of train windshield glass, particularly considering the unique environmental conditions of the Lanzhou-Xinjiang Railway in China. Novel wind pressure testing systems were developed, including a hydrostatic t...

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Main Authors: Chengxing Yang, Zhao Nan, Yujia Huo, Jiefu Liu, Liangzhong Xu, Huichao Huang
Format: Article
Language:English
Published: Elsevier 2024-12-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123024016554
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author Chengxing Yang
Zhao Nan
Yujia Huo
Jiefu Liu
Liangzhong Xu
Huichao Huang
author_facet Chengxing Yang
Zhao Nan
Yujia Huo
Jiefu Liu
Liangzhong Xu
Huichao Huang
author_sort Chengxing Yang
collection DOAJ
description This study aims to systematically analyse the wind pressure resistance and fracture capacity of train windshield glass, particularly considering the unique environmental conditions of the Lanzhou-Xinjiang Railway in China. Novel wind pressure testing systems were developed, including a hydrostatic test device, a hydraulic fatigue testing device, and a transient impact testing device using an air cannon. The research objectives were to determine the maximum static pressure causing windshield glass fracture, evaluate the likelihood of damage due to static pressure differences in a sandy environment, and assess the impact resistance and fatigue damage potential under dynamic conditions. Firstly, the windshield glass was subjected to steady-state uniform pressure loading until failure, establishing the maximum static pressure threshold. Comparative analysis with the static pressure differences experienced in a sandy environment was conducted to assess direct damage risks. Dynamic extreme impact loading tests using an air cannon identified the peak dynamic impact pressure capable of damaging the glass. Subsequently, the windshield glass underwent fatigue testing with ±4 kPa alternating loads for over 100,000 cycles to evaluate fatigue-induced damage potential. A constitutive relationship model of the windshield glass was employed in damage simulation calculations under dynamic wind pressure loads to investigate crack propagation processes and stress variations at crack tips. The results demonstrated that the windshield glass remained intact under transient pure air impact conditions at 69.4 kPa and did not break under 100,000 cycles of ±4 kPa alternating fatigue loads. Simulation results revealed that the crack propagation process is cyclical, involving phases of stress accumulation, crack propagation with energy release, stress reduction, and re-accumulation.
format Article
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issn 2590-1230
language English
publishDate 2024-12-01
publisher Elsevier
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series Results in Engineering
spelling doaj-art-349514289b1e4985a044d9015efc1f712025-08-20T02:52:27ZengElsevierResults in Engineering2590-12302024-12-012410340310.1016/j.rineng.2024.103403Research on the wind pressure resistance and fracture capacity of windshield glass for rail vehiclesChengxing Yang0Zhao Nan1Yujia Huo2Jiefu Liu3Liangzhong Xu4Huichao Huang5Key Laboratory for Track Traffic Safety of Ministry of Education, Central South University, Changsha 410075, China; National & Local Joint Engineering Research Center of Safety Technology for Rail Vehicle, Central South University, Changsha 410075, ChinaKey Laboratory for Track Traffic Safety of Ministry of Education, Central South University, Changsha 410075, China; National & Local Joint Engineering Research Center of Safety Technology for Rail Vehicle, Central South University, Changsha 410075, ChinaKey Laboratory for Track Traffic Safety of Ministry of Education, Central South University, Changsha 410075, China; National & Local Joint Engineering Research Center of Safety Technology for Rail Vehicle, Central South University, Changsha 410075, ChinaKey Laboratory for Track Traffic Safety of Ministry of Education, Central South University, Changsha 410075, China; National & Local Joint Engineering Research Center of Safety Technology for Rail Vehicle, Central South University, Changsha 410075, China; Corresponding authors.CRRC Zhuzhou Locomotive Co., Ltd., Zhuzhou 412001, ChinaDepartment of Infectious Disease, NHC Key Laboratory of Cancer Proteomics, National Clinical Research Center for Geriatric Disorders, Xiangya Hospital, Central South University, Changsha 410008, China; Corresponding authors.This study aims to systematically analyse the wind pressure resistance and fracture capacity of train windshield glass, particularly considering the unique environmental conditions of the Lanzhou-Xinjiang Railway in China. Novel wind pressure testing systems were developed, including a hydrostatic test device, a hydraulic fatigue testing device, and a transient impact testing device using an air cannon. The research objectives were to determine the maximum static pressure causing windshield glass fracture, evaluate the likelihood of damage due to static pressure differences in a sandy environment, and assess the impact resistance and fatigue damage potential under dynamic conditions. Firstly, the windshield glass was subjected to steady-state uniform pressure loading until failure, establishing the maximum static pressure threshold. Comparative analysis with the static pressure differences experienced in a sandy environment was conducted to assess direct damage risks. Dynamic extreme impact loading tests using an air cannon identified the peak dynamic impact pressure capable of damaging the glass. Subsequently, the windshield glass underwent fatigue testing with ±4 kPa alternating loads for over 100,000 cycles to evaluate fatigue-induced damage potential. A constitutive relationship model of the windshield glass was employed in damage simulation calculations under dynamic wind pressure loads to investigate crack propagation processes and stress variations at crack tips. The results demonstrated that the windshield glass remained intact under transient pure air impact conditions at 69.4 kPa and did not break under 100,000 cycles of ±4 kPa alternating fatigue loads. Simulation results revealed that the crack propagation process is cyclical, involving phases of stress accumulation, crack propagation with energy release, stress reduction, and re-accumulation.http://www.sciencedirect.com/science/article/pii/S2590123024016554Wind pressure resistanceFracture mechanismCrack propagationWindshield glassRail vehicle
spellingShingle Chengxing Yang
Zhao Nan
Yujia Huo
Jiefu Liu
Liangzhong Xu
Huichao Huang
Research on the wind pressure resistance and fracture capacity of windshield glass for rail vehicles
Results in Engineering
Wind pressure resistance
Fracture mechanism
Crack propagation
Windshield glass
Rail vehicle
title Research on the wind pressure resistance and fracture capacity of windshield glass for rail vehicles
title_full Research on the wind pressure resistance and fracture capacity of windshield glass for rail vehicles
title_fullStr Research on the wind pressure resistance and fracture capacity of windshield glass for rail vehicles
title_full_unstemmed Research on the wind pressure resistance and fracture capacity of windshield glass for rail vehicles
title_short Research on the wind pressure resistance and fracture capacity of windshield glass for rail vehicles
title_sort research on the wind pressure resistance and fracture capacity of windshield glass for rail vehicles
topic Wind pressure resistance
Fracture mechanism
Crack propagation
Windshield glass
Rail vehicle
url http://www.sciencedirect.com/science/article/pii/S2590123024016554
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