Mechanical response of glass/kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safety

Fiber reinforced (FRP) composite materials have high strength-to-weight ratios and excellent corrosion resistance. Cost reduction manufacturing through methods like Vacuum Assisted Resin Transfer Molding (VARTM) is impressive. This paper deals with composite materials reinforcement of railway tank c...

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Main Authors: Andrew Kenney, Chao Zhang, Lekhnath Bhandari, Ruifeng Liang, Hota GangaRao
Format: Article
Language:English
Published: Sustainable Development Press Limited 2024-12-01
Series:Sustainable Structures
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author Andrew Kenney
Chao Zhang
Lekhnath Bhandari
Ruifeng Liang
Hota GangaRao
author_facet Andrew Kenney
Chao Zhang
Lekhnath Bhandari
Ruifeng Liang
Hota GangaRao
author_sort Andrew Kenney
collection DOAJ
description Fiber reinforced (FRP) composite materials have high strength-to-weight ratios and excellent corrosion resistance. Cost reduction manufacturing through methods like Vacuum Assisted Resin Transfer Molding (VARTM) is impressive. This paper deals with composite materials reinforcement of railway tank cars via VARTM to enhance safety, improve fuel efficiency, and reduce adverse environmental impact during derailments aligning with industry goals for safer, sustainable solutions in relation to new railway tank car safety standards. This study investigates different performance aspects of various fiber/fabric configurations (glass, aramid) used as reinforcement with vinyl ester or epoxy. Additionally, core materials like polyurethane and polypropylene have been researched to enhance energy absorption. Effects of through-thickness stitching on mechanical integrity are evaluated for improved puncture resistance. Testing revealed that Kevlar fibers increased energy absorption by increasing strain to failure. Epoxy resin lowered maximum tensile strength by 22% compared to vinyl ester and increased the total energy absorption by 8%. Through-thickness stitching (z-direction) increased tensile strength by 13% and improved interlaminar shear strength.
format Article
id doaj-art-346995c263864e869c9b38ae32216467
institution Kabale University
issn 2789-3111
2789-312X
language English
publishDate 2024-12-01
publisher Sustainable Development Press Limited
record_format Article
series Sustainable Structures
spelling doaj-art-346995c263864e869c9b38ae322164672025-02-01T09:01:51ZengSustainable Development Press LimitedSustainable Structures2789-31112789-312X2024-12-013410.54113/j.sust.2024.000055Mechanical response of glass/kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safetyAndrew Kenney0Chao Zhang1Lekhnath Bhandari2Ruifeng Liang3Hota GangaRao4NSF I/UCRC for Integration of Composites into Infrastructure and Constructed Facilities Center, West Virginia University, Morgantown, WV, USANSF I/UCRC for Integration of Composites into Infrastructure and Constructed Facilities Center, West Virginia University, Morgantown, WV, USANSF I/UCRC for Integration of Composites into Infrastructure and Constructed Facilities Center, West Virginia University, Morgantown, WV, USANSF I/UCRC for Integration of Composites into Infrastructure and Constructed Facilities Center, West Virginia University, Morgantown, WV, USANSF I/UCRC for Integration of Composites into Infrastructure and Constructed Facilities Center, West Virginia University, Morgantown, WV, USAFiber reinforced (FRP) composite materials have high strength-to-weight ratios and excellent corrosion resistance. Cost reduction manufacturing through methods like Vacuum Assisted Resin Transfer Molding (VARTM) is impressive. This paper deals with composite materials reinforcement of railway tank cars via VARTM to enhance safety, improve fuel efficiency, and reduce adverse environmental impact during derailments aligning with industry goals for safer, sustainable solutions in relation to new railway tank car safety standards. This study investigates different performance aspects of various fiber/fabric configurations (glass, aramid) used as reinforcement with vinyl ester or epoxy. Additionally, core materials like polyurethane and polypropylene have been researched to enhance energy absorption. Effects of through-thickness stitching on mechanical integrity are evaluated for improved puncture resistance. Testing revealed that Kevlar fibers increased energy absorption by increasing strain to failure. Epoxy resin lowered maximum tensile strength by 22% compared to vinyl ester and increased the total energy absorption by 8%. Through-thickness stitching (z-direction) increased tensile strength by 13% and improved interlaminar shear strength.polymer composite jacketstank carvacuum infusionglassaramidcore material
spellingShingle Andrew Kenney
Chao Zhang
Lekhnath Bhandari
Ruifeng Liang
Hota GangaRao
Mechanical response of glass/kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safety
Sustainable Structures
polymer composite jackets
tank car
vacuum infusion
glass
aramid
core material
title Mechanical response of glass/kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safety
title_full Mechanical response of glass/kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safety
title_fullStr Mechanical response of glass/kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safety
title_full_unstemmed Mechanical response of glass/kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safety
title_short Mechanical response of glass/kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safety
title_sort mechanical response of glass kevlar hybrid composite jackets for steel containers carrying hazardous materials to enhance safety
topic polymer composite jackets
tank car
vacuum infusion
glass
aramid
core material
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AT lekhnathbhandari mechanicalresponseofglasskevlarhybridcompositejacketsforsteelcontainerscarryinghazardousmaterialstoenhancesafety
AT ruifengliang mechanicalresponseofglasskevlarhybridcompositejacketsforsteelcontainerscarryinghazardousmaterialstoenhancesafety
AT hotagangarao mechanicalresponseofglasskevlarhybridcompositejacketsforsteelcontainerscarryinghazardousmaterialstoenhancesafety