Design of Maximally Permissive Controllers for Solving Deadlock Problems in Flexible Manufacturing Systems

Industry 5.0 aims to integrate humans and machines to achieve greater productivity, personalization, and sustainable development in the production process. Built on the foundation of Industry 4.0 which emphasizes automation, digitalization, and intelligent production processes, Industry 5.0 highligh...

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Main Authors: Yen-Liang Pan, Wen-Yi Chuang, Kuang-Hsiung Tan, Ching-Yun Tseng
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Engineering Proceedings
Subjects:
Online Access:https://www.mdpi.com/2673-4591/89/1/10
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author Yen-Liang Pan
Wen-Yi Chuang
Kuang-Hsiung Tan
Ching-Yun Tseng
author_facet Yen-Liang Pan
Wen-Yi Chuang
Kuang-Hsiung Tan
Ching-Yun Tseng
author_sort Yen-Liang Pan
collection DOAJ
description Industry 5.0 aims to integrate humans and machines to achieve greater productivity, personalization, and sustainable development in the production process. Built on the foundation of Industry 4.0 which emphasizes automation, digitalization, and intelligent production processes, Industry 5.0 highlights the importance of human resources in modern manufacturing. Robotic arms have replaced traditional manpower, particularly in flexible manufacturing systems. However, integrating advanced machinery into workflows has increased competition in terms of securing resources, resulting in frequent deadlocks. Various deadlock prevention policies have been proposed to address this issue. Despite these efforts, resolving system deadlocks while achieving the optimal number of reachable states remains challenging. Based on existing research, we have developed a novel deadlock recovery method applicable to various flexible manufacturing systems. We designed an adaptable system and a controller that can restore the system to its fully operational state.
format Article
id doaj-art-3414fe87923742e495ad6bdbf9d1fd2f
institution Kabale University
issn 2673-4591
language English
publishDate 2025-02-01
publisher MDPI AG
record_format Article
series Engineering Proceedings
spelling doaj-art-3414fe87923742e495ad6bdbf9d1fd2f2025-08-20T03:24:33ZengMDPI AGEngineering Proceedings2673-45912025-02-018911010.3390/engproc2025089010Design of Maximally Permissive Controllers for Solving Deadlock Problems in Flexible Manufacturing SystemsYen-Liang Pan0Wen-Yi Chuang1Kuang-Hsiung Tan2Ching-Yun Tseng3Department of Aeronautical Engineering, Chaoyang University of Technology, Taichung 413310, TaiwanDepartment of Electrical and Electronic Engineering, Chung Cheng Institute of Technology, National Defense University, Taoyuan 335009, TaiwanDepartment of Electrical and Electronic Engineering, Chung Cheng Institute of Technology, National Defense University, Taoyuan 335009, TaiwanMathematics and Physics Division, General Education Center, R.O.C. Air Force Academy, Kaohsiung City 820009, TaiwanIndustry 5.0 aims to integrate humans and machines to achieve greater productivity, personalization, and sustainable development in the production process. Built on the foundation of Industry 4.0 which emphasizes automation, digitalization, and intelligent production processes, Industry 5.0 highlights the importance of human resources in modern manufacturing. Robotic arms have replaced traditional manpower, particularly in flexible manufacturing systems. However, integrating advanced machinery into workflows has increased competition in terms of securing resources, resulting in frequent deadlocks. Various deadlock prevention policies have been proposed to address this issue. Despite these efforts, resolving system deadlocks while achieving the optimal number of reachable states remains challenging. Based on existing research, we have developed a novel deadlock recovery method applicable to various flexible manufacturing systems. We designed an adaptable system and a controller that can restore the system to its fully operational state.https://www.mdpi.com/2673-4591/89/1/10Petri Netflexible manufacturing systemscontroller synthesis
spellingShingle Yen-Liang Pan
Wen-Yi Chuang
Kuang-Hsiung Tan
Ching-Yun Tseng
Design of Maximally Permissive Controllers for Solving Deadlock Problems in Flexible Manufacturing Systems
Engineering Proceedings
Petri Net
flexible manufacturing systems
controller synthesis
title Design of Maximally Permissive Controllers for Solving Deadlock Problems in Flexible Manufacturing Systems
title_full Design of Maximally Permissive Controllers for Solving Deadlock Problems in Flexible Manufacturing Systems
title_fullStr Design of Maximally Permissive Controllers for Solving Deadlock Problems in Flexible Manufacturing Systems
title_full_unstemmed Design of Maximally Permissive Controllers for Solving Deadlock Problems in Flexible Manufacturing Systems
title_short Design of Maximally Permissive Controllers for Solving Deadlock Problems in Flexible Manufacturing Systems
title_sort design of maximally permissive controllers for solving deadlock problems in flexible manufacturing systems
topic Petri Net
flexible manufacturing systems
controller synthesis
url https://www.mdpi.com/2673-4591/89/1/10
work_keys_str_mv AT yenliangpan designofmaximallypermissivecontrollersforsolvingdeadlockproblemsinflexiblemanufacturingsystems
AT wenyichuang designofmaximallypermissivecontrollersforsolvingdeadlockproblemsinflexiblemanufacturingsystems
AT kuanghsiungtan designofmaximallypermissivecontrollersforsolvingdeadlockproblemsinflexiblemanufacturingsystems
AT chingyuntseng designofmaximallypermissivecontrollersforsolvingdeadlockproblemsinflexiblemanufacturingsystems