A Simplistic Regression-Based Genetic Algorithm Optimization of Tool-Work Interface Temperature

This work aims to investigate the average tool-work interface temperature for the HSS tool and AISI 1040 steel pair. A tool-work thermocouple is proposed for the measurement of temperature because of its simple construction in addition to the low cost. The machining process of AISI 1040 steel is con...

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Main Authors: Utkarsh ., Saumya KUMAR, Saaransh KUMAR, G. Uday KIRAN, Arkadeb MUKHOPADHYAY, Manik BARMAN
Format: Article
Language:English
Published: Institute of Fundamental Technological Research 2022-06-01
Series:Engineering Transactions
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Online Access:https://et.ippt.pan.pl/index.php/et/article/view/1822
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author Utkarsh .
Saumya KUMAR
Saaransh KUMAR
G. Uday KIRAN
Arkadeb MUKHOPADHYAY
Manik BARMAN
author_facet Utkarsh .
Saumya KUMAR
Saaransh KUMAR
G. Uday KIRAN
Arkadeb MUKHOPADHYAY
Manik BARMAN
author_sort Utkarsh .
collection DOAJ
description This work aims to investigate the average tool-work interface temperature for the HSS tool and AISI 1040 steel pair. A tool-work thermocouple is proposed for the measurement of temperature because of its simple construction in addition to the low cost. The machining process of AISI 1040 steel is considered due to its extensive application, including industry usage. The changes in cutting temperature are studied for combinations of cutting speed, feed and the depth of cut during turning operation. The orthogonal array L9 by Taguchi is adopted for designing the experiments within a restricted set of runs. The average cutting temperature shows an increasing curve with functions of speed versus depth of cut and speed versus feed. But no clear trend is observed for a combination of feed versus depth of cut. A second-order regression equation with reasonable accuracy (R2 = 0:99) is fitted using the data. Analysis of variance (ANOVA) reveals the highest contribution from cutting speed, which influences average temperature at the interface of tool and work. Further, the genetic algorithm predicts an optimal combination of parameters, which is 82.542 m/min cutting speed, 0.276 mm/rev feed rate and 0.2 mm depth.
format Article
id doaj-art-32bfffccef4148f79873fa48c3c9860a
institution Kabale University
issn 0867-888X
2450-8071
language English
publishDate 2022-06-01
publisher Institute of Fundamental Technological Research
record_format Article
series Engineering Transactions
spelling doaj-art-32bfffccef4148f79873fa48c3c9860a2025-08-20T03:49:49ZengInstitute of Fundamental Technological ResearchEngineering Transactions0867-888X2450-80712022-06-0170210.24423/EngTrans.1822.20220530A Simplistic Regression-Based Genetic Algorithm Optimization of Tool-Work Interface TemperatureUtkarsh .0Saumya KUMAR1Saaransh KUMAR2G. Uday KIRAN3Arkadeb MUKHOPADHYAY4Manik BARMAN5Birla Institute of TechnologyBirla Institute of TechnologyBirla Institute of TechnologyBirla Institute of TechnologyBirla Institute of TechnologyHeritage Institute of TechnologyThis work aims to investigate the average tool-work interface temperature for the HSS tool and AISI 1040 steel pair. A tool-work thermocouple is proposed for the measurement of temperature because of its simple construction in addition to the low cost. The machining process of AISI 1040 steel is considered due to its extensive application, including industry usage. The changes in cutting temperature are studied for combinations of cutting speed, feed and the depth of cut during turning operation. The orthogonal array L9 by Taguchi is adopted for designing the experiments within a restricted set of runs. The average cutting temperature shows an increasing curve with functions of speed versus depth of cut and speed versus feed. But no clear trend is observed for a combination of feed versus depth of cut. A second-order regression equation with reasonable accuracy (R2 = 0:99) is fitted using the data. Analysis of variance (ANOVA) reveals the highest contribution from cutting speed, which influences average temperature at the interface of tool and work. Further, the genetic algorithm predicts an optimal combination of parameters, which is 82.542 m/min cutting speed, 0.276 mm/rev feed rate and 0.2 mm depth.https://et.ippt.pan.pl/index.php/et/article/view/1822turningtool-work thermocouplecutting temperatureANOVA
spellingShingle Utkarsh .
Saumya KUMAR
Saaransh KUMAR
G. Uday KIRAN
Arkadeb MUKHOPADHYAY
Manik BARMAN
A Simplistic Regression-Based Genetic Algorithm Optimization of Tool-Work Interface Temperature
Engineering Transactions
turning
tool-work thermocouple
cutting temperature
ANOVA
title A Simplistic Regression-Based Genetic Algorithm Optimization of Tool-Work Interface Temperature
title_full A Simplistic Regression-Based Genetic Algorithm Optimization of Tool-Work Interface Temperature
title_fullStr A Simplistic Regression-Based Genetic Algorithm Optimization of Tool-Work Interface Temperature
title_full_unstemmed A Simplistic Regression-Based Genetic Algorithm Optimization of Tool-Work Interface Temperature
title_short A Simplistic Regression-Based Genetic Algorithm Optimization of Tool-Work Interface Temperature
title_sort simplistic regression based genetic algorithm optimization of tool work interface temperature
topic turning
tool-work thermocouple
cutting temperature
ANOVA
url https://et.ippt.pan.pl/index.php/et/article/view/1822
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