Experimental Investigation on the Effect of Coil Shape on Planar Eddy Current Sensor Characteristic for Blade Tip Clearance

Given the increasing application of eddy current sensors for measuring turbine tip clearance in aero engines, enhancing the performance of these sensors is essential for improving measurement accuracy. This study investigates the influence of coil shape on the measurement performance of planar eddy...

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Main Authors: Lingqiang Zhao, Yaguo Lyu, Fulin Liu, Zhenxia Liu, Ziyu Zhao
Format: Article
Language:English
Published: MDPI AG 2024-09-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/24/18/6133
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author Lingqiang Zhao
Yaguo Lyu
Fulin Liu
Zhenxia Liu
Ziyu Zhao
author_facet Lingqiang Zhao
Yaguo Lyu
Fulin Liu
Zhenxia Liu
Ziyu Zhao
author_sort Lingqiang Zhao
collection DOAJ
description Given the increasing application of eddy current sensors for measuring turbine tip clearance in aero engines, enhancing the performance of these sensors is essential for improving measurement accuracy. This study investigates the influence of coil shape on the measurement performance of planar eddy current sensors and identifies an optimal coil shape to enhance sensing capabilities. To achieve this, various coil shapes—specifically circular, square, rectangular wave, and triangular wave—were designed and fabricated, featuring different numbers of turns for the experiment at room temperature. By employing a method for calculating coil inductance, the performance of each sensor was evaluated based on key metrics: measurement range, sensitivity, and linearity. Experimental results reveal that the square coil configuration outperforms other shapes in overall measurement performance. Notably, the square coil demonstrated a measurement range of 0 mm to 8 mm, a sensitivity of 0.115685 μH/mm, and an impressive linearity of 98.41% within the range of 0 mm to 2 mm. These findings indicate that the square coil configuration enhances measurement capabilities. The conclusions drawn from this study provide valuable insights for selecting coil shapes and optimizing the performance of planar eddy current sensors, thereby contributing to the advancement of turbine tip clearance measurement techniques in aero engines.
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spelling doaj-art-322fd8acd5244c2e88d6b525920ffeb82025-08-20T01:55:51ZengMDPI AGSensors1424-82202024-09-012418613310.3390/s24186133Experimental Investigation on the Effect of Coil Shape on Planar Eddy Current Sensor Characteristic for Blade Tip ClearanceLingqiang Zhao0Yaguo Lyu1Fulin Liu2Zhenxia Liu3Ziyu Zhao4School of Power and Energy, Northwestern Polytechnical University, Youyi West Road 127#, Xi’an 710054, ChinaSchool of Power and Energy, Northwestern Polytechnical University, Youyi West Road 127#, Xi’an 710054, ChinaSchool of Power and Energy, Northwestern Polytechnical University, Youyi West Road 127#, Xi’an 710054, ChinaSchool of Power and Energy, Northwestern Polytechnical University, Youyi West Road 127#, Xi’an 710054, ChinaXi’an Research Institute of High-Tech, Xi’an 710054, ChinaGiven the increasing application of eddy current sensors for measuring turbine tip clearance in aero engines, enhancing the performance of these sensors is essential for improving measurement accuracy. This study investigates the influence of coil shape on the measurement performance of planar eddy current sensors and identifies an optimal coil shape to enhance sensing capabilities. To achieve this, various coil shapes—specifically circular, square, rectangular wave, and triangular wave—were designed and fabricated, featuring different numbers of turns for the experiment at room temperature. By employing a method for calculating coil inductance, the performance of each sensor was evaluated based on key metrics: measurement range, sensitivity, and linearity. Experimental results reveal that the square coil configuration outperforms other shapes in overall measurement performance. Notably, the square coil demonstrated a measurement range of 0 mm to 8 mm, a sensitivity of 0.115685 μH/mm, and an impressive linearity of 98.41% within the range of 0 mm to 2 mm. These findings indicate that the square coil configuration enhances measurement capabilities. The conclusions drawn from this study provide valuable insights for selecting coil shapes and optimizing the performance of planar eddy current sensors, thereby contributing to the advancement of turbine tip clearance measurement techniques in aero engines.https://www.mdpi.com/1424-8220/24/18/6133planar eddy current sensorcoil shapeblade tip clearanceinductancemeasurement rangesensitivity
spellingShingle Lingqiang Zhao
Yaguo Lyu
Fulin Liu
Zhenxia Liu
Ziyu Zhao
Experimental Investigation on the Effect of Coil Shape on Planar Eddy Current Sensor Characteristic for Blade Tip Clearance
Sensors
planar eddy current sensor
coil shape
blade tip clearance
inductance
measurement range
sensitivity
title Experimental Investigation on the Effect of Coil Shape on Planar Eddy Current Sensor Characteristic for Blade Tip Clearance
title_full Experimental Investigation on the Effect of Coil Shape on Planar Eddy Current Sensor Characteristic for Blade Tip Clearance
title_fullStr Experimental Investigation on the Effect of Coil Shape on Planar Eddy Current Sensor Characteristic for Blade Tip Clearance
title_full_unstemmed Experimental Investigation on the Effect of Coil Shape on Planar Eddy Current Sensor Characteristic for Blade Tip Clearance
title_short Experimental Investigation on the Effect of Coil Shape on Planar Eddy Current Sensor Characteristic for Blade Tip Clearance
title_sort experimental investigation on the effect of coil shape on planar eddy current sensor characteristic for blade tip clearance
topic planar eddy current sensor
coil shape
blade tip clearance
inductance
measurement range
sensitivity
url https://www.mdpi.com/1424-8220/24/18/6133
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AT fulinliu experimentalinvestigationontheeffectofcoilshapeonplanareddycurrentsensorcharacteristicforbladetipclearance
AT zhenxialiu experimentalinvestigationontheeffectofcoilshapeonplanareddycurrentsensorcharacteristicforbladetipclearance
AT ziyuzhao experimentalinvestigationontheeffectofcoilshapeonplanareddycurrentsensorcharacteristicforbladetipclearance