Evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysis

Ultrasonic welding is an efficient method of joining thermoplastic fabrics or other textile semi-finished products in a watertight manner. It is applied in the making of functional clothing, such as chemical protective clothing, sportswear or smart clothing, or other technical products. Another spe...

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Main Authors: Alexander Reich, Yordan Kyosev, Hassan Saeed
Format: Article
Language:English
Published: PUBLIA – SLUB Open Publishing 2024-04-01
Series:Communications in Development and Assembling of Textile Products
Online Access:https://cdatp.journals.qucosa.de/cdatp/article/view/78
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author Alexander Reich
Yordan Kyosev
Hassan Saeed
author_facet Alexander Reich
Yordan Kyosev
Hassan Saeed
author_sort Alexander Reich
collection DOAJ
description Ultrasonic welding is an efficient method of joining thermoplastic fabrics or other textile semi-finished products in a watertight manner. It is applied in the making of functional clothing, such as chemical protective clothing, sportswear or smart clothing, or other technical products. Another special field of application developed at the Chair of Development and Assembly of Textile Products is the use of coated textiles as temperature control elements. For this type of product, it is necessary to design the ultrasonic welds in such a way that the media-tight coating is not damaged and the joint is continuous. This paper presents the option of evaluating and optimizing the ultrasonic welding process for the production of the textile tempering systems using transient thermal analysis in order to improve the overall quality of the seam and ensure media tightness along the seam. In the following article, the status of the welding process, in particular the ultrasonic process, the textile materials, the heating of the textile and the joining process of welding is presented. In addition, the transient heat flow through the textile is investigated with the aid of FEM methods; taking into account, various seam structures.
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institution Kabale University
issn 2701-939X
language English
publishDate 2024-04-01
publisher PUBLIA – SLUB Open Publishing
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series Communications in Development and Assembling of Textile Products
spelling doaj-art-313551fc3770414c8f09bdc54e33f1df2025-08-20T03:28:37ZengPUBLIA – SLUB Open PublishingCommunications in Development and Assembling of Textile Products2701-939X2024-04-015110.25367/cdatp.2024.5.p11-19Evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysisAlexander Reich0Yordan Kyosev1https://orcid.org/0000-0003-3376-1423Hassan Saeed2https://orcid.org/0000-0002-7391-3551TU Dresden, Chair of Development and Assembly of Textile Products, ITM, Dresden, GermanyTU Dresden, Chair of Development and Assembly of Textile Products, ITM, Dresden, GermanyTU Dresden, Chair of Development and Assembly of Textile Products, ITM, Dresden, Germany Ultrasonic welding is an efficient method of joining thermoplastic fabrics or other textile semi-finished products in a watertight manner. It is applied in the making of functional clothing, such as chemical protective clothing, sportswear or smart clothing, or other technical products. Another special field of application developed at the Chair of Development and Assembly of Textile Products is the use of coated textiles as temperature control elements. For this type of product, it is necessary to design the ultrasonic welds in such a way that the media-tight coating is not damaged and the joint is continuous. This paper presents the option of evaluating and optimizing the ultrasonic welding process for the production of the textile tempering systems using transient thermal analysis in order to improve the overall quality of the seam and ensure media tightness along the seam. In the following article, the status of the welding process, in particular the ultrasonic process, the textile materials, the heating of the textile and the joining process of welding is presented. In addition, the transient heat flow through the textile is investigated with the aid of FEM methods; taking into account, various seam structures. https://cdatp.journals.qucosa.de/cdatp/article/view/78
spellingShingle Alexander Reich
Yordan Kyosev
Hassan Saeed
Evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysis
Communications in Development and Assembling of Textile Products
title Evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysis
title_full Evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysis
title_fullStr Evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysis
title_full_unstemmed Evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysis
title_short Evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysis
title_sort evaluation and optimization of textile ultrasonic welds for textile temperature control elements using transient thermal numerical analysis
url https://cdatp.journals.qucosa.de/cdatp/article/view/78
work_keys_str_mv AT alexanderreich evaluationandoptimizationoftextileultrasonicweldsfortextiletemperaturecontrolelementsusingtransientthermalnumericalanalysis
AT yordankyosev evaluationandoptimizationoftextileultrasonicweldsfortextiletemperaturecontrolelementsusingtransientthermalnumericalanalysis
AT hassansaeed evaluationandoptimizationoftextileultrasonicweldsfortextiletemperaturecontrolelementsusingtransientthermalnumericalanalysis