Research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirring

Mechanical stirring can enhance the jet heating of storage tanks. However, the internal heat transfer characteristics during heating and the effects of different agitators are unclear. This paper simulated the heating process of single jet and three agitators under different stirring speeds, conside...

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Main Authors: Hang Dong, Xiaowan Liang, Xiaonian Xiong, Mingyu Lei, Jian Zhao
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Thermal Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25004873
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author Hang Dong
Xiaowan Liang
Xiaonian Xiong
Mingyu Lei
Jian Zhao
author_facet Hang Dong
Xiaowan Liang
Xiaonian Xiong
Mingyu Lei
Jian Zhao
author_sort Hang Dong
collection DOAJ
description Mechanical stirring can enhance the jet heating of storage tanks. However, the internal heat transfer characteristics during heating and the effects of different agitators are unclear. This paper simulated the heating process of single jet and three agitators under different stirring speeds, considering crude oil rheology and wax crystal latent heat, using the SIMPLE algorithm. Results show that mechanical stirring spreads jet - introduced heat across the domain, making the temperature field more uniform. The agitator B, with higher impact flow velocity, a broader velocity core, and wider reflux coverage, was most effective. After 4 - hour heating, it raised the average temperature by 0.13 °C over the single jet, reduced temperature variance by 80 %, and increased the heating rate by 12.5 %. At high speed (350 rpm), the three impellers showed little difference. At low speed (150 rpm), the agitator B also increased the minimum temperature. After 4 - hour heating, the domain's minimum temperature was 1.04 °C higher than the single jet, and 0.35 °C and 0.37 °C higher than the agitators A and C. The findings also apply to large - scale oil storage facilities and different crude oil types. Both high-speed stirring and low-speed stirring were comprehensively evaluated from various perspectives.
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issn 2214-157X
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publishDate 2025-07-01
publisher Elsevier
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series Case Studies in Thermal Engineering
spelling doaj-art-30b8a0e1ec9c45cdaddeefdbc3cc66eb2025-08-20T02:04:37ZengElsevierCase Studies in Thermal Engineering2214-157X2025-07-017110622710.1016/j.csite.2025.106227Research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirringHang Dong0Xiaowan Liang1Xiaonian Xiong2Mingyu Lei3Jian Zhao4Key Laboratory for Enhance Oil and Gas Recovery of the Ministry of Education, Northeast Petroleum University, Daqing, 163318, Heilongjiang, ChinaKey Laboratory for Enhance Oil and Gas Recovery of the Ministry of Education, Northeast Petroleum University, Daqing, 163318, Heilongjiang, ChinaTarim oilfield Company, Xinjiang, ChinaKey Laboratory for Enhance Oil and Gas Recovery of the Ministry of Education, Northeast Petroleum University, Daqing, 163318, Heilongjiang, ChinaKey Laboratory for Enhance Oil and Gas Recovery of the Ministry of Education, Northeast Petroleum University, Daqing, 163318, Heilongjiang, China; Corresponding author. Northeast Petroleum University, Xuefu Street NO.99, Hi-tech Development Zone, Daqing, 163318, Heilongjiang, China.Mechanical stirring can enhance the jet heating of storage tanks. However, the internal heat transfer characteristics during heating and the effects of different agitators are unclear. This paper simulated the heating process of single jet and three agitators under different stirring speeds, considering crude oil rheology and wax crystal latent heat, using the SIMPLE algorithm. Results show that mechanical stirring spreads jet - introduced heat across the domain, making the temperature field more uniform. The agitator B, with higher impact flow velocity, a broader velocity core, and wider reflux coverage, was most effective. After 4 - hour heating, it raised the average temperature by 0.13 °C over the single jet, reduced temperature variance by 80 %, and increased the heating rate by 12.5 %. At high speed (350 rpm), the three impellers showed little difference. At low speed (150 rpm), the agitator B also increased the minimum temperature. After 4 - hour heating, the domain's minimum temperature was 1.04 °C higher than the single jet, and 0.35 °C and 0.37 °C higher than the agitators A and C. The findings also apply to large - scale oil storage facilities and different crude oil types. Both high-speed stirring and low-speed stirring were comprehensively evaluated from various perspectives.http://www.sciencedirect.com/science/article/pii/S2214157X25004873Numerical simulationJet heatingMechanical stirringFlowHeat transfer
spellingShingle Hang Dong
Xiaowan Liang
Xiaonian Xiong
Mingyu Lei
Jian Zhao
Research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirring
Case Studies in Thermal Engineering
Numerical simulation
Jet heating
Mechanical stirring
Flow
Heat transfer
title Research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirring
title_full Research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirring
title_fullStr Research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirring
title_full_unstemmed Research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirring
title_short Research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirring
title_sort research on heat transfer characteristics of crude oil storage tank heated by jet in combination with mechanical stirring
topic Numerical simulation
Jet heating
Mechanical stirring
Flow
Heat transfer
url http://www.sciencedirect.com/science/article/pii/S2214157X25004873
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AT xiaonianxiong researchonheattransfercharacteristicsofcrudeoilstoragetankheatedbyjetincombinationwithmechanicalstirring
AT mingyulei researchonheattransfercharacteristicsofcrudeoilstoragetankheatedbyjetincombinationwithmechanicalstirring
AT jianzhao researchonheattransfercharacteristicsofcrudeoilstoragetankheatedbyjetincombinationwithmechanicalstirring