Experimental and simulation research on removal mechanism of precision machining SiCp/Al composites based on multi-phase simulation model
Because of their exceptional material qualities, SiCp/Al composites are widely used in significant engineering applications. The processability of SiCp/Al composites is frequently determined by the type of SiC particle removal. This paper examines the material properties of the matrix, reinforcing p...
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| Format: | Article |
| Language: | English |
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Elsevier
2024-12-01
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| Series: | Alexandria Engineering Journal |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S1110016824010081 |
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| author | Yongsheng Du Mingming Lu Jieqiong Lin Yucheng Li Xiaoqin Zhou |
| author_facet | Yongsheng Du Mingming Lu Jieqiong Lin Yucheng Li Xiaoqin Zhou |
| author_sort | Yongsheng Du |
| collection | DOAJ |
| description | Because of their exceptional material qualities, SiCp/Al composites are widely used in significant engineering applications. The processability of SiCp/Al composites is frequently determined by the type of SiC particle removal. This paper examines the material properties of the matrix, reinforcing phase, and matrix-particle interface in detail. To simulate and analyze the microscopic removal mechanism of SiCp/Al composites, a more realistic multiphase two-dimensional microscopic finite element model is established. In terms of chip production, cutting force, and surface morphology, related orthogonal cutting experiments confirmed the validity and correctness of the finite element model. Furthermore, the unique material removal mechanism of SiCp/Al composites is disclosed, and the cause of the oscillation phenomena of the surface roughness value under various cutting settings is explained by analyzing the various removal procedures of SiC particles. Theoretical support and an experimental foundation are offered for the precise machining of SiCp/Al composite materials. |
| format | Article |
| id | doaj-art-2ef570c1ed624a3bb781c912cc4cfa21 |
| institution | Kabale University |
| issn | 1110-0168 |
| language | English |
| publishDate | 2024-12-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Alexandria Engineering Journal |
| spelling | doaj-art-2ef570c1ed624a3bb781c912cc4cfa212024-12-21T04:27:51ZengElsevierAlexandria Engineering Journal1110-01682024-12-01109482496Experimental and simulation research on removal mechanism of precision machining SiCp/Al composites based on multi-phase simulation modelYongsheng Du0Mingming Lu1Jieqiong Lin2Yucheng Li3Xiaoqin Zhou4Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing School of Mechatronic Engineering, Changchun University of Technology, Yan'an Ave 2055, Changchun, Jilin 130012, PR China; Jilin Provincial Key Laboratory of international Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering Changchun University of Technology, Yan'an Ave 2055, Changchun, Jilin 130012, PR ChinaJilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing School of Mechatronic Engineering, Changchun University of Technology, Yan'an Ave 2055, Changchun, Jilin 130012, PR China; Jilin Provincial Key Laboratory of international Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering Changchun University of Technology, Yan'an Ave 2055, Changchun, Jilin 130012, PR China; Correspondence to: Key Laboratory of Micro-Nano and Ultra-precision Manufacturing of Jilin Province, School of Mechatronic Engineering, Changchun University of Technology, Changchun, Jilin 130012, PR China.Jilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing School of Mechatronic Engineering, Changchun University of Technology, Yan'an Ave 2055, Changchun, Jilin 130012, PR China; Jilin Provincial Key Laboratory of international Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering Changchun University of Technology, Yan'an Ave 2055, Changchun, Jilin 130012, PR ChinaJilin Provincial Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing School of Mechatronic Engineering, Changchun University of Technology, Yan'an Ave 2055, Changchun, Jilin 130012, PR China; Jilin Provincial Key Laboratory of international Science and Technology Cooperation for High Performance Manufacturing and Testing, School of Mechatronic Engineering Changchun University of Technology, Yan'an Ave 2055, Changchun, Jilin 130012, PR ChinaSchool of Mechanical and Aerospace Engineering, Jilin University, Changchun 130022, PR ChinaBecause of their exceptional material qualities, SiCp/Al composites are widely used in significant engineering applications. The processability of SiCp/Al composites is frequently determined by the type of SiC particle removal. This paper examines the material properties of the matrix, reinforcing phase, and matrix-particle interface in detail. To simulate and analyze the microscopic removal mechanism of SiCp/Al composites, a more realistic multiphase two-dimensional microscopic finite element model is established. In terms of chip production, cutting force, and surface morphology, related orthogonal cutting experiments confirmed the validity and correctness of the finite element model. Furthermore, the unique material removal mechanism of SiCp/Al composites is disclosed, and the cause of the oscillation phenomena of the surface roughness value under various cutting settings is explained by analyzing the various removal procedures of SiC particles. Theoretical support and an experimental foundation are offered for the precise machining of SiCp/Al composite materials.http://www.sciencedirect.com/science/article/pii/S1110016824010081SiCp/Al composite materialFinite element simulationPrecision machiningRemoval mechanismParticle deformation |
| spellingShingle | Yongsheng Du Mingming Lu Jieqiong Lin Yucheng Li Xiaoqin Zhou Experimental and simulation research on removal mechanism of precision machining SiCp/Al composites based on multi-phase simulation model Alexandria Engineering Journal SiCp/Al composite material Finite element simulation Precision machining Removal mechanism Particle deformation |
| title | Experimental and simulation research on removal mechanism of precision machining SiCp/Al composites based on multi-phase simulation model |
| title_full | Experimental and simulation research on removal mechanism of precision machining SiCp/Al composites based on multi-phase simulation model |
| title_fullStr | Experimental and simulation research on removal mechanism of precision machining SiCp/Al composites based on multi-phase simulation model |
| title_full_unstemmed | Experimental and simulation research on removal mechanism of precision machining SiCp/Al composites based on multi-phase simulation model |
| title_short | Experimental and simulation research on removal mechanism of precision machining SiCp/Al composites based on multi-phase simulation model |
| title_sort | experimental and simulation research on removal mechanism of precision machining sicp al composites based on multi phase simulation model |
| topic | SiCp/Al composite material Finite element simulation Precision machining Removal mechanism Particle deformation |
| url | http://www.sciencedirect.com/science/article/pii/S1110016824010081 |
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