Development of 3D Printable Silver Carp (<i>Hypophthalmichthys molitrix</i>) Surimi Gel with Dynamic High-Pressure Microfluidization-Modified Pea Protein Isolate and Microcrystalline Cellulose

Sliver carp is a nutritious and abundant species in China, but its low market value stems from its thin meat, small bones and strong odor. Processing it into surimi enhances its economic value, though surimi typically has low gel strength and is prone to deterioration. Recently, three-dimensional (3...

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Main Authors: Xiaodan Liu, Qianyu Le, Yi Shi, Ying Yu, Jihao Zeng, Huiyun Chen, Jinhong Wu
Format: Article
Language:English
Published: MDPI AG 2024-12-01
Series:Foods
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Online Access:https://www.mdpi.com/2304-8158/13/23/3966
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author Xiaodan Liu
Qianyu Le
Yi Shi
Ying Yu
Jihao Zeng
Huiyun Chen
Jinhong Wu
author_facet Xiaodan Liu
Qianyu Le
Yi Shi
Ying Yu
Jihao Zeng
Huiyun Chen
Jinhong Wu
author_sort Xiaodan Liu
collection DOAJ
description Sliver carp is a nutritious and abundant species in China, but its low market value stems from its thin meat, small bones and strong odor. Processing it into surimi enhances its economic value, though surimi typically has low gel strength and is prone to deterioration. Recently, three-dimensional (3D) printing has gained attention as an innovative additive manufacturing technique for personalization and process simplification requiring high-performance materials. This study intended to develop an optimized surimi formula for 3D printing with dynamic high-pressure microfluidization (DHPM)-modified pea protein isolate (PPI) and microcrystalline cellulose (MCC). Firstly, the effect of DHPM on PPI properties was evaluated, followed by the optimization of the surimi gel formula (72.093% water content, 3.203% PPI, 1.728% MCC, 1% salt, 1% collagen peptide and 20.976% sliver carp paste) and 3D printing parameters (2000 mm/min at 25 °C with a 1.5 mm nozzle). Rheological comparisons between the optimized surimi, surimi with commercial antifreeze and surimi with only PPI or MCC indicated that the optimized formulation exhibited clearer 3D printing outlines and reduced stickiness due to a higher recovery and lower loss modulus. These results demonstrated that DHPM-treated PPI and MCC enhanced the 3D printability of silver carp surimi gel, providing a new idea for a surimi product and supporting its potential applications in food 3D printing.
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spelling doaj-art-2ef454343da5441e9331e23005c975852025-08-20T01:55:45ZengMDPI AGFoods2304-81582024-12-011323396610.3390/foods13233966Development of 3D Printable Silver Carp (<i>Hypophthalmichthys molitrix</i>) Surimi Gel with Dynamic High-Pressure Microfluidization-Modified Pea Protein Isolate and Microcrystalline CelluloseXiaodan Liu0Qianyu Le1Yi Shi2Ying Yu3Jihao Zeng4Huiyun Chen5Jinhong Wu6School of Food and Tourism, Shanghai Urban Construction Vocational College, Shanghai 201415, ChinaDepartment of Food Science and Engineering, School of Agriculture and Biology, Shanghai Jiao Tong University, No. 800 DongChuan Road, Minhang District, Shanghai 200240, ChinaDepartment of Food Science and Engineering, School of Agriculture and Biology, Shanghai Jiao Tong University, No. 800 DongChuan Road, Minhang District, Shanghai 200240, ChinaDepartment of Food Science and Engineering, School of Agriculture and Biology, Shanghai Jiao Tong University, No. 800 DongChuan Road, Minhang District, Shanghai 200240, ChinaDepartment of Food Science and Engineering, School of Agriculture and Biology, Shanghai Jiao Tong University, No. 800 DongChuan Road, Minhang District, Shanghai 200240, ChinaInstitute of Agricultural Product Processing Research, Ningbo Academy of Agricultural Science, No. 19 Dehou Street, Yinzhou District, Ningbo 315040, ChinaDepartment of Food Science and Engineering, School of Agriculture and Biology, Shanghai Jiao Tong University, No. 800 DongChuan Road, Minhang District, Shanghai 200240, ChinaSliver carp is a nutritious and abundant species in China, but its low market value stems from its thin meat, small bones and strong odor. Processing it into surimi enhances its economic value, though surimi typically has low gel strength and is prone to deterioration. Recently, three-dimensional (3D) printing has gained attention as an innovative additive manufacturing technique for personalization and process simplification requiring high-performance materials. This study intended to develop an optimized surimi formula for 3D printing with dynamic high-pressure microfluidization (DHPM)-modified pea protein isolate (PPI) and microcrystalline cellulose (MCC). Firstly, the effect of DHPM on PPI properties was evaluated, followed by the optimization of the surimi gel formula (72.093% water content, 3.203% PPI, 1.728% MCC, 1% salt, 1% collagen peptide and 20.976% sliver carp paste) and 3D printing parameters (2000 mm/min at 25 °C with a 1.5 mm nozzle). Rheological comparisons between the optimized surimi, surimi with commercial antifreeze and surimi with only PPI or MCC indicated that the optimized formulation exhibited clearer 3D printing outlines and reduced stickiness due to a higher recovery and lower loss modulus. These results demonstrated that DHPM-treated PPI and MCC enhanced the 3D printability of silver carp surimi gel, providing a new idea for a surimi product and supporting its potential applications in food 3D printing.https://www.mdpi.com/2304-8158/13/23/3966silver carp surimidynamic high-pressure microfluidization techniquepea protein isolatemicrocrystalline cellulose3D printing
spellingShingle Xiaodan Liu
Qianyu Le
Yi Shi
Ying Yu
Jihao Zeng
Huiyun Chen
Jinhong Wu
Development of 3D Printable Silver Carp (<i>Hypophthalmichthys molitrix</i>) Surimi Gel with Dynamic High-Pressure Microfluidization-Modified Pea Protein Isolate and Microcrystalline Cellulose
Foods
silver carp surimi
dynamic high-pressure microfluidization technique
pea protein isolate
microcrystalline cellulose
3D printing
title Development of 3D Printable Silver Carp (<i>Hypophthalmichthys molitrix</i>) Surimi Gel with Dynamic High-Pressure Microfluidization-Modified Pea Protein Isolate and Microcrystalline Cellulose
title_full Development of 3D Printable Silver Carp (<i>Hypophthalmichthys molitrix</i>) Surimi Gel with Dynamic High-Pressure Microfluidization-Modified Pea Protein Isolate and Microcrystalline Cellulose
title_fullStr Development of 3D Printable Silver Carp (<i>Hypophthalmichthys molitrix</i>) Surimi Gel with Dynamic High-Pressure Microfluidization-Modified Pea Protein Isolate and Microcrystalline Cellulose
title_full_unstemmed Development of 3D Printable Silver Carp (<i>Hypophthalmichthys molitrix</i>) Surimi Gel with Dynamic High-Pressure Microfluidization-Modified Pea Protein Isolate and Microcrystalline Cellulose
title_short Development of 3D Printable Silver Carp (<i>Hypophthalmichthys molitrix</i>) Surimi Gel with Dynamic High-Pressure Microfluidization-Modified Pea Protein Isolate and Microcrystalline Cellulose
title_sort development of 3d printable silver carp i hypophthalmichthys molitrix i surimi gel with dynamic high pressure microfluidization modified pea protein isolate and microcrystalline cellulose
topic silver carp surimi
dynamic high-pressure microfluidization technique
pea protein isolate
microcrystalline cellulose
3D printing
url https://www.mdpi.com/2304-8158/13/23/3966
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