Mechanical characterization and enhancing wear properties of Glass/Sisal/nAl2O3strengthened polymer matrix nanocomposites using hybrid optimization approach

Numerous industries require high-performance composite materials, and glass/sisal fiber-reinforced composites are promising due to their mechanical features and ecological benefits. Composites typically limit mechanical strength, impact resistance, and extreme-condition durability. This investigatio...

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Main Authors: G. Perumal, B. Deepanraj, N. Senthilkumar, K. Velavan, M. Shameer Basha
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025006462
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author G. Perumal
B. Deepanraj
N. Senthilkumar
K. Velavan
M. Shameer Basha
author_facet G. Perumal
B. Deepanraj
N. Senthilkumar
K. Velavan
M. Shameer Basha
author_sort G. Perumal
collection DOAJ
description Numerous industries require high-performance composite materials, and glass/sisal fiber-reinforced composites are promising due to their mechanical features and ecological benefits. Composites typically limit mechanical strength, impact resistance, and extreme-condition durability. This investigation intends to examine the mechanical characteristics of hybrid glass/sisal fiber (GF/SF) with different weight proportions of nano Al2O3 (nAl2O3) fillers strengthened composites and to optimize their wear features using the Technique for Order Preference by Similarity to Ideal Solution (TOPSIS)-Principal Component Analysis (PCA) technique. The vacuum infusion method was employed to produce the nano hybrid composite materials. Porosity, Shore D hardness, tensile, flexural, and impact testing were carried out to evaluate the mechanical features of composites. Tribological tests were done using a pin-on-disc tribometer. The results demonstrate that the laminates with 2 wt. % n Al2O3 outperformed the other composites while GF/SF/0% nAl2O3 exhibits the lowest mechanical and wear characteristics. The GF/SF/2% nAl2O3 composite's better characteristics are due to less porosity and better bonding amid the matrix and fibers. The broken surface under tensile testing shows a brittle fracture with voids, fiber fracture, fiber pullout, and severe matrix delamination. The optimization results show that the best settings are the GF/SF/2%nAl2O3 nanocomposite, an axial load (AL) of 10 N, and a sliding velocity (SV) of 0.419 m/s. The analysis of variance data illustrates that the composite material has the most impact, accounting for 33.58% of the obtained responses. The SV and AL were the next most significant variables, contributing 31.8% and 21.6%, respectively.
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spelling doaj-art-2e945bef60954a23bf4f9e6ee3331fcf2025-08-20T02:59:46ZengElsevierResults in Engineering2590-12302025-06-012610456810.1016/j.rineng.2025.104568Mechanical characterization and enhancing wear properties of Glass/Sisal/nAl2O3strengthened polymer matrix nanocomposites using hybrid optimization approachG. Perumal0B. Deepanraj1N. Senthilkumar2K. Velavan3M. Shameer Basha4V.R.S College of Engineering and Technology, Arasur, Villupuram, Tamil Nadu 607107, IndiaDepartment of Mechanical Engineering, College of Engineering, Prince Mohammad Bin Fahd University, Al Khobar, 31952, Saudi ArabiaSaveetha School of Engineering, Saveetha Institute of Medical and Technical Sciences, Saveetha University, Chennai, Tamil Nadu 602105, India; Corresponding author.Sri Sairam Institute of Technology, Chennai, Tamil Nadu 600044, IndiaDepartment of Mechanical Engineering, College of Engineering, Qassim University, Buraidah, 51452, Saudi ArabiaNumerous industries require high-performance composite materials, and glass/sisal fiber-reinforced composites are promising due to their mechanical features and ecological benefits. Composites typically limit mechanical strength, impact resistance, and extreme-condition durability. This investigation intends to examine the mechanical characteristics of hybrid glass/sisal fiber (GF/SF) with different weight proportions of nano Al2O3 (nAl2O3) fillers strengthened composites and to optimize their wear features using the Technique for Order Preference by Similarity to Ideal Solution (TOPSIS)-Principal Component Analysis (PCA) technique. The vacuum infusion method was employed to produce the nano hybrid composite materials. Porosity, Shore D hardness, tensile, flexural, and impact testing were carried out to evaluate the mechanical features of composites. Tribological tests were done using a pin-on-disc tribometer. The results demonstrate that the laminates with 2 wt. % n Al2O3 outperformed the other composites while GF/SF/0% nAl2O3 exhibits the lowest mechanical and wear characteristics. The GF/SF/2% nAl2O3 composite's better characteristics are due to less porosity and better bonding amid the matrix and fibers. The broken surface under tensile testing shows a brittle fracture with voids, fiber fracture, fiber pullout, and severe matrix delamination. The optimization results show that the best settings are the GF/SF/2%nAl2O3 nanocomposite, an axial load (AL) of 10 N, and a sliding velocity (SV) of 0.419 m/s. The analysis of variance data illustrates that the composite material has the most impact, accounting for 33.58% of the obtained responses. The SV and AL were the next most significant variables, contributing 31.8% and 21.6%, respectively.http://www.sciencedirect.com/science/article/pii/S2590123025006462NanocompositesNano Al2O3fillersFlexural strengthWear studiesTOPSISPrincipal component analysis
spellingShingle G. Perumal
B. Deepanraj
N. Senthilkumar
K. Velavan
M. Shameer Basha
Mechanical characterization and enhancing wear properties of Glass/Sisal/nAl2O3strengthened polymer matrix nanocomposites using hybrid optimization approach
Results in Engineering
Nanocomposites
Nano Al2O3fillers
Flexural strength
Wear studies
TOPSIS
Principal component analysis
title Mechanical characterization and enhancing wear properties of Glass/Sisal/nAl2O3strengthened polymer matrix nanocomposites using hybrid optimization approach
title_full Mechanical characterization and enhancing wear properties of Glass/Sisal/nAl2O3strengthened polymer matrix nanocomposites using hybrid optimization approach
title_fullStr Mechanical characterization and enhancing wear properties of Glass/Sisal/nAl2O3strengthened polymer matrix nanocomposites using hybrid optimization approach
title_full_unstemmed Mechanical characterization and enhancing wear properties of Glass/Sisal/nAl2O3strengthened polymer matrix nanocomposites using hybrid optimization approach
title_short Mechanical characterization and enhancing wear properties of Glass/Sisal/nAl2O3strengthened polymer matrix nanocomposites using hybrid optimization approach
title_sort mechanical characterization and enhancing wear properties of glass sisal nal2o3strengthened polymer matrix nanocomposites using hybrid optimization approach
topic Nanocomposites
Nano Al2O3fillers
Flexural strength
Wear studies
TOPSIS
Principal component analysis
url http://www.sciencedirect.com/science/article/pii/S2590123025006462
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