Safety Assessment of Mli Super-insulation Systems for Cryogenic Liquid-hydrogen Tanks in Fire Scenarios

In the context of green energy transition, cryogenic tanks insulated by MLI and vacuum are emerging as a leading solution to store hydrogen in heavy-duty vehicles. However, the integrity of such tanks can be jeopardized by fire. In such a scenario, MLI materials degradation can occur, leaving the ta...

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Main Authors: Davide Camplese, Chiara Cozzolino, Giordano Emrys Scarponi, Robert Eberwein, Frank Otremba, Valerio Cozzani
Format: Article
Language:English
Published: AIDIC Servizi S.r.l. 2025-06-01
Series:Chemical Engineering Transactions
Online Access:https://www.cetjournal.it/index.php/cet/article/view/15144
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author Davide Camplese
Chiara Cozzolino
Giordano Emrys Scarponi
Robert Eberwein
Frank Otremba
Valerio Cozzani
author_facet Davide Camplese
Chiara Cozzolino
Giordano Emrys Scarponi
Robert Eberwein
Frank Otremba
Valerio Cozzani
author_sort Davide Camplese
collection DOAJ
description In the context of green energy transition, cryogenic tanks insulated by MLI and vacuum are emerging as a leading solution to store hydrogen in heavy-duty vehicles. However, the integrity of such tanks can be jeopardized by fire. In such a scenario, MLI materials degradation can occur, leaving the tank unprotected from the fire heat flux, with consequent rapid pressurization and a high risk of failure. This study presents a safety assessment of non-combustible MLI under fire exposure based on the estimation of the time to mechanical failure of the equipment. This is calculated through an innovative model that simulates the thermomechanical response of the tank, including the MLI thermal degradation and the pressure-relief valve (PRV) operation. The application to several case studies that consider a typical LH2 tank featuring a wide range of MLI configurations demonstrated the likelihood of failure in case of exposure to a hydrocarbon pool fire, providing also comprehensive insights into the impact of the insulation characteristics and operating conditions on the time to failure.
format Article
id doaj-art-2e8680e6b938466d996f8f5d73f85884
institution OA Journals
issn 2283-9216
language English
publishDate 2025-06-01
publisher AIDIC Servizi S.r.l.
record_format Article
series Chemical Engineering Transactions
spelling doaj-art-2e8680e6b938466d996f8f5d73f858842025-08-20T02:37:41ZengAIDIC Servizi S.r.l.Chemical Engineering Transactions2283-92162025-06-01116Safety Assessment of Mli Super-insulation Systems for Cryogenic Liquid-hydrogen Tanks in Fire ScenariosDavide CampleseChiara CozzolinoGiordano Emrys ScarponiRobert EberweinFrank OtrembaValerio CozzaniIn the context of green energy transition, cryogenic tanks insulated by MLI and vacuum are emerging as a leading solution to store hydrogen in heavy-duty vehicles. However, the integrity of such tanks can be jeopardized by fire. In such a scenario, MLI materials degradation can occur, leaving the tank unprotected from the fire heat flux, with consequent rapid pressurization and a high risk of failure. This study presents a safety assessment of non-combustible MLI under fire exposure based on the estimation of the time to mechanical failure of the equipment. This is calculated through an innovative model that simulates the thermomechanical response of the tank, including the MLI thermal degradation and the pressure-relief valve (PRV) operation. The application to several case studies that consider a typical LH2 tank featuring a wide range of MLI configurations demonstrated the likelihood of failure in case of exposure to a hydrocarbon pool fire, providing also comprehensive insights into the impact of the insulation characteristics and operating conditions on the time to failure.https://www.cetjournal.it/index.php/cet/article/view/15144
spellingShingle Davide Camplese
Chiara Cozzolino
Giordano Emrys Scarponi
Robert Eberwein
Frank Otremba
Valerio Cozzani
Safety Assessment of Mli Super-insulation Systems for Cryogenic Liquid-hydrogen Tanks in Fire Scenarios
Chemical Engineering Transactions
title Safety Assessment of Mli Super-insulation Systems for Cryogenic Liquid-hydrogen Tanks in Fire Scenarios
title_full Safety Assessment of Mli Super-insulation Systems for Cryogenic Liquid-hydrogen Tanks in Fire Scenarios
title_fullStr Safety Assessment of Mli Super-insulation Systems for Cryogenic Liquid-hydrogen Tanks in Fire Scenarios
title_full_unstemmed Safety Assessment of Mli Super-insulation Systems for Cryogenic Liquid-hydrogen Tanks in Fire Scenarios
title_short Safety Assessment of Mli Super-insulation Systems for Cryogenic Liquid-hydrogen Tanks in Fire Scenarios
title_sort safety assessment of mli super insulation systems for cryogenic liquid hydrogen tanks in fire scenarios
url https://www.cetjournal.it/index.php/cet/article/view/15144
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AT roberteberwein safetyassessmentofmlisuperinsulationsystemsforcryogenicliquidhydrogentanksinfirescenarios
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