Ultrasonic-assisted fast upgrading of heavy crude oil using novel nanofluids

Upgrading heavy crude oil is essential for enhancing its flow properties, refining efficiency, and economic value, especially given its high viscosity and elevated levels of sulfur and heavy metals. This study investigates the effectiveness of four kerosene-based nanofluids—containing alumina, zirco...

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Main Authors: Luay Ahmed Khamees, Ayad A. Alhaleem, Ghassan H. Abdul-Majeed
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:South African Journal of Chemical Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S102691852500068X
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author Luay Ahmed Khamees
Ayad A. Alhaleem
Ghassan H. Abdul-Majeed
author_facet Luay Ahmed Khamees
Ayad A. Alhaleem
Ghassan H. Abdul-Majeed
author_sort Luay Ahmed Khamees
collection DOAJ
description Upgrading heavy crude oil is essential for enhancing its flow properties, refining efficiency, and economic value, especially given its high viscosity and elevated levels of sulfur and heavy metals. This study investigates the effectiveness of four kerosene-based nanofluids—containing alumina, zirconia, silica, and iron oxide nanoparticles- in improving the quality of heavy crude oil from the East Baghdad oil field. The nanofluids were first evaluated for stability using transmission electron microscopy (TEM) and were then applied to crude oil samples through ultrasonication. Among the tested fluids, alumina-based nanofluids exhibited the highest performance, achieving a 90.4 % reduction in viscosity and significant improvements in API gravity and impurity removal. Vanadium content was reduced by 92 %, nickel by 85 %, and sulfur by 83 %. The other nanofluids also yielded promising results, with zirconia, silica, and iron oxide achieving sulfur reductions of 79 %, 76 %, and 73 % respectively. Notably, this approach offers an environmentally conscious alternative to conventional methods by significantly lowering sulfur levels, thereby contributing to reduced emissions of harmful pollutants. In addition to its technical advantages, the proposed method is cost-effective and scalable, utilizing affordable kerosene instead of expensive organic solvents. These findings demonstrate the potential of integrating nanotechnology with ultrasonication as a sustainable and efficient strategy for heavy crude oil upgrading in modern energy systems.
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institution Kabale University
issn 1026-9185
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publishDate 2025-07-01
publisher Elsevier
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series South African Journal of Chemical Engineering
spelling doaj-art-2e73136b6a2b48e5b3e699a973a50c552025-08-20T03:51:09ZengElsevierSouth African Journal of Chemical Engineering1026-91852025-07-015341044110.1016/j.sajce.2025.06.001Ultrasonic-assisted fast upgrading of heavy crude oil using novel nanofluidsLuay Ahmed Khamees0Ayad A. Alhaleem1Ghassan H. Abdul-Majeed2Department of Petroleum Engineering, College of Engineering, University of Baghdad, Iraq; Department of Petroleum Refining Engineering, College of Petroleum Processes Engineering, Tikrit University, Tikrit, Iraq; Corresponding author.Department of Petroleum Engineering, College of Engineering, University of Baghdad, IraqDepartment of Petroleum Engineering, College of Engineering, University of Baghdad, IraqUpgrading heavy crude oil is essential for enhancing its flow properties, refining efficiency, and economic value, especially given its high viscosity and elevated levels of sulfur and heavy metals. This study investigates the effectiveness of four kerosene-based nanofluids—containing alumina, zirconia, silica, and iron oxide nanoparticles- in improving the quality of heavy crude oil from the East Baghdad oil field. The nanofluids were first evaluated for stability using transmission electron microscopy (TEM) and were then applied to crude oil samples through ultrasonication. Among the tested fluids, alumina-based nanofluids exhibited the highest performance, achieving a 90.4 % reduction in viscosity and significant improvements in API gravity and impurity removal. Vanadium content was reduced by 92 %, nickel by 85 %, and sulfur by 83 %. The other nanofluids also yielded promising results, with zirconia, silica, and iron oxide achieving sulfur reductions of 79 %, 76 %, and 73 % respectively. Notably, this approach offers an environmentally conscious alternative to conventional methods by significantly lowering sulfur levels, thereby contributing to reduced emissions of harmful pollutants. In addition to its technical advantages, the proposed method is cost-effective and scalable, utilizing affordable kerosene instead of expensive organic solvents. These findings demonstrate the potential of integrating nanotechnology with ultrasonication as a sustainable and efficient strategy for heavy crude oil upgrading in modern energy systems.http://www.sciencedirect.com/science/article/pii/S102691852500068XUpgrading heavy crude oilReducing viscosityVanadiumNickel, and sulfur by using nanofluid
spellingShingle Luay Ahmed Khamees
Ayad A. Alhaleem
Ghassan H. Abdul-Majeed
Ultrasonic-assisted fast upgrading of heavy crude oil using novel nanofluids
South African Journal of Chemical Engineering
Upgrading heavy crude oil
Reducing viscosity
Vanadium
Nickel, and sulfur by using nanofluid
title Ultrasonic-assisted fast upgrading of heavy crude oil using novel nanofluids
title_full Ultrasonic-assisted fast upgrading of heavy crude oil using novel nanofluids
title_fullStr Ultrasonic-assisted fast upgrading of heavy crude oil using novel nanofluids
title_full_unstemmed Ultrasonic-assisted fast upgrading of heavy crude oil using novel nanofluids
title_short Ultrasonic-assisted fast upgrading of heavy crude oil using novel nanofluids
title_sort ultrasonic assisted fast upgrading of heavy crude oil using novel nanofluids
topic Upgrading heavy crude oil
Reducing viscosity
Vanadium
Nickel, and sulfur by using nanofluid
url http://www.sciencedirect.com/science/article/pii/S102691852500068X
work_keys_str_mv AT luayahmedkhamees ultrasonicassistedfastupgradingofheavycrudeoilusingnovelnanofluids
AT ayadaalhaleem ultrasonicassistedfastupgradingofheavycrudeoilusingnovelnanofluids
AT ghassanhabdulmajeed ultrasonicassistedfastupgradingofheavycrudeoilusingnovelnanofluids