Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718
Ultrasonic vibration assisted-cutting (UVAC) can improve the tool life by cutting intermittently to open the cutting area for cooling and lubrication, which includes traditional ultrasonic vibration cutting (UVC), elliptical ultrasonic vibration cutting (EUVC) and high-speed ultrasonic vibration cut...
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| Format: | Article |
| Language: | English |
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Elsevier
2025-03-01
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| Series: | Journal of Materials Research and Technology |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785425001644 |
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| author | Zhiyong Huang Jiteng Li Mingshuo Zhang Xinggang Jiang Daxi Geng Deyuan Zhang |
| author_facet | Zhiyong Huang Jiteng Li Mingshuo Zhang Xinggang Jiang Daxi Geng Deyuan Zhang |
| author_sort | Zhiyong Huang |
| collection | DOAJ |
| description | Ultrasonic vibration assisted-cutting (UVAC) can improve the tool life by cutting intermittently to open the cutting area for cooling and lubrication, which includes traditional ultrasonic vibration cutting (UVC), elliptical ultrasonic vibration cutting (EUVC) and high-speed ultrasonic vibration cutting (HUVC). However, only when the conditions of intermittent cutting are met, compared with the conventional cutting (CC), the good effects of UVAC can be achieved, which limits the improvement of material removal rate (MRR). Therefore, this article proposed a new type of ultrasonic vibration cutting, i.e. partial separation continuous high-speed ultrasonic vibration cutting (C-HUVC). This method partially opens the cutting area during continuous cutting, so solves the contradiction between opening the cutting area and improving the MRR in UVAC. Firstly, the theoretical model of C-HUVC process was established, and then the feasibility of high MRR cutting Inconel 718 by C-HUVC method was verified by comparing with CC. The results show that under the best conditions, compared with CC, C-HUVC produces an 18.33% reduction in cutting temperature, a 20.85% reduction in main cutting force, a 23.84% reduction in axial thrust force, a 105.29% increase in tool life and a 200% increase in MRR. |
| format | Article |
| id | doaj-art-2e32dfac700a45d3aa1b98fe4f80f0c0 |
| institution | Kabale University |
| issn | 2238-7854 |
| language | English |
| publishDate | 2025-03-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj-art-2e32dfac700a45d3aa1b98fe4f80f0c02025-02-02T05:27:38ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013525842601Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718Zhiyong Huang0Jiteng Li1Mingshuo Zhang2Xinggang Jiang3Daxi Geng4Deyuan Zhang5School of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China; Institute of Bionic and Micro-Nano Systems, Beihang University, Beijing, 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China; Institute of Bionic and Micro-Nano Systems, Beihang University, Beijing, 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China; Institute of Bionic and Micro-Nano Systems, Beihang University, Beijing, 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China; Institute of Bionic and Micro-Nano Systems, Beihang University, Beijing, 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China; Institute of Bionic and Micro-Nano Systems, Beihang University, Beijing, 100191, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China; Institute of Bionic and Micro-Nano Systems, Beihang University, Beijing, 100191, China; Corresponding author. School of Mechanical Engineering and Automation, Beihang University, Beijing, 100191, China.Ultrasonic vibration assisted-cutting (UVAC) can improve the tool life by cutting intermittently to open the cutting area for cooling and lubrication, which includes traditional ultrasonic vibration cutting (UVC), elliptical ultrasonic vibration cutting (EUVC) and high-speed ultrasonic vibration cutting (HUVC). However, only when the conditions of intermittent cutting are met, compared with the conventional cutting (CC), the good effects of UVAC can be achieved, which limits the improvement of material removal rate (MRR). Therefore, this article proposed a new type of ultrasonic vibration cutting, i.e. partial separation continuous high-speed ultrasonic vibration cutting (C-HUVC). This method partially opens the cutting area during continuous cutting, so solves the contradiction between opening the cutting area and improving the MRR in UVAC. Firstly, the theoretical model of C-HUVC process was established, and then the feasibility of high MRR cutting Inconel 718 by C-HUVC method was verified by comparing with CC. The results show that under the best conditions, compared with CC, C-HUVC produces an 18.33% reduction in cutting temperature, a 20.85% reduction in main cutting force, a 23.84% reduction in axial thrust force, a 105.29% increase in tool life and a 200% increase in MRR.http://www.sciencedirect.com/science/article/pii/S2238785425001644Ultrasonic vibration assisted cuttingContinuous cuttingHigh-speed ultrasonic vibration cuttingInconel 718Tool wear and lifeMaterial removal rate |
| spellingShingle | Zhiyong Huang Jiteng Li Mingshuo Zhang Xinggang Jiang Daxi Geng Deyuan Zhang Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718 Journal of Materials Research and Technology Ultrasonic vibration assisted cutting Continuous cutting High-speed ultrasonic vibration cutting Inconel 718 Tool wear and life Material removal rate |
| title | Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718 |
| title_full | Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718 |
| title_fullStr | Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718 |
| title_full_unstemmed | Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718 |
| title_short | Feasibility study of partial separation continuous high-speed ultrasonic vibration cutting Inconel 718 |
| title_sort | feasibility study of partial separation continuous high speed ultrasonic vibration cutting inconel 718 |
| topic | Ultrasonic vibration assisted cutting Continuous cutting High-speed ultrasonic vibration cutting Inconel 718 Tool wear and life Material removal rate |
| url | http://www.sciencedirect.com/science/article/pii/S2238785425001644 |
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