Probing the Interaction of Diester Internal Donors (ID) with AlEt<sub>3</sub> on Ziegler-Natta Surfaces: A Comparison Between Binary (MgCl<sub>2</sub>/ID) and Ternary (MgCl<sub>2</sub>/ID/TiCl<sub>4</sub>) Formulations

Organic electron donors are essential components of Ziegler-Natta (ZN) catalysts to produce isotactic polypropylene. In particular, aromatic or aliphatic diesters are widely used as ‘Internal Donors’ (ID) in MgCl<sub>2</sub>/ID/TiCl<sub>4</sub> precatalyst formulations. Diest...

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Main Authors: Felicia Daniela Cannavacciuolo, Giuseppe Antinucci, Roberta Cipullo, Vincenzo Busico
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Molecules
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Online Access:https://www.mdpi.com/1420-3049/30/10/2176
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author Felicia Daniela Cannavacciuolo
Giuseppe Antinucci
Roberta Cipullo
Vincenzo Busico
author_facet Felicia Daniela Cannavacciuolo
Giuseppe Antinucci
Roberta Cipullo
Vincenzo Busico
author_sort Felicia Daniela Cannavacciuolo
collection DOAJ
description Organic electron donors are essential components of Ziegler-Natta (ZN) catalysts to produce isotactic polypropylene. In particular, aromatic or aliphatic diesters are widely used as ‘Internal Donors’ (ID) in MgCl<sub>2</sub>/ID/TiCl<sub>4</sub> precatalyst formulations. Diesters are reactive with AlEt<sub>3</sub> (by far the most common ZN precatalyst activator) and are partly removed from the solid phase in the early stages of the polymerization process; this is detrimental for catalyst functioning, and a surrogate donor (‘External Donor’ (ED), usually an alkoxysilane) is added to the system to restore performance. Recent studies, however, demonstrated that even in cases where most of the diester is extracted by AlEt<sub>3</sub>, the active sites retain a ‘memory’ of it in several aspects of the catalytic behavior (such as, e.g., the average productivity and the polydispersity index of the polymer produced). Considering that the residual diester is always in molar excess with respect to the active Ti, one may speculate that long-lasting interactions between the latter and diester molecules can occur. In turn, this should imply that the reactivity of AlEt<sub>3</sub> is different with binary MgCl<sub>2</sub>/ID or ternary MgCl<sub>2</sub>/ID/TiCl<sub>4</sub> mixtures. In this work, the latter hypothesis was explored for a library of diester IDs with large structural diversity. In line with the anticipation, the fractional amount of ID extracted by AlEt<sub>3</sub> was generally lower for ternary mixtures, although to an extent exquisitely dependent on diester structure.
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spelling doaj-art-2d7ec8dbdc87474393d37e7edef4272d2025-08-20T02:34:01ZengMDPI AGMolecules1420-30492025-05-013010217610.3390/molecules30102176Probing the Interaction of Diester Internal Donors (ID) with AlEt<sub>3</sub> on Ziegler-Natta Surfaces: A Comparison Between Binary (MgCl<sub>2</sub>/ID) and Ternary (MgCl<sub>2</sub>/ID/TiCl<sub>4</sub>) FormulationsFelicia Daniela Cannavacciuolo0Giuseppe Antinucci1Roberta Cipullo2Vincenzo Busico3Department of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, ItalyDepartment of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, ItalyDepartment of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, ItalyDepartment of Chemical Sciences, Federico II University of Naples, via Cinthia, 80126 Napoli, ItalyOrganic electron donors are essential components of Ziegler-Natta (ZN) catalysts to produce isotactic polypropylene. In particular, aromatic or aliphatic diesters are widely used as ‘Internal Donors’ (ID) in MgCl<sub>2</sub>/ID/TiCl<sub>4</sub> precatalyst formulations. Diesters are reactive with AlEt<sub>3</sub> (by far the most common ZN precatalyst activator) and are partly removed from the solid phase in the early stages of the polymerization process; this is detrimental for catalyst functioning, and a surrogate donor (‘External Donor’ (ED), usually an alkoxysilane) is added to the system to restore performance. Recent studies, however, demonstrated that even in cases where most of the diester is extracted by AlEt<sub>3</sub>, the active sites retain a ‘memory’ of it in several aspects of the catalytic behavior (such as, e.g., the average productivity and the polydispersity index of the polymer produced). Considering that the residual diester is always in molar excess with respect to the active Ti, one may speculate that long-lasting interactions between the latter and diester molecules can occur. In turn, this should imply that the reactivity of AlEt<sub>3</sub> is different with binary MgCl<sub>2</sub>/ID or ternary MgCl<sub>2</sub>/ID/TiCl<sub>4</sub> mixtures. In this work, the latter hypothesis was explored for a library of diester IDs with large structural diversity. In line with the anticipation, the fractional amount of ID extracted by AlEt<sub>3</sub> was generally lower for ternary mixtures, although to an extent exquisitely dependent on diester structure.https://www.mdpi.com/1420-3049/30/10/2176Ziegler-Natta catalystspolypropyleneinternal donordiestercatalyst productivity
spellingShingle Felicia Daniela Cannavacciuolo
Giuseppe Antinucci
Roberta Cipullo
Vincenzo Busico
Probing the Interaction of Diester Internal Donors (ID) with AlEt<sub>3</sub> on Ziegler-Natta Surfaces: A Comparison Between Binary (MgCl<sub>2</sub>/ID) and Ternary (MgCl<sub>2</sub>/ID/TiCl<sub>4</sub>) Formulations
Molecules
Ziegler-Natta catalysts
polypropylene
internal donor
diester
catalyst productivity
title Probing the Interaction of Diester Internal Donors (ID) with AlEt<sub>3</sub> on Ziegler-Natta Surfaces: A Comparison Between Binary (MgCl<sub>2</sub>/ID) and Ternary (MgCl<sub>2</sub>/ID/TiCl<sub>4</sub>) Formulations
title_full Probing the Interaction of Diester Internal Donors (ID) with AlEt<sub>3</sub> on Ziegler-Natta Surfaces: A Comparison Between Binary (MgCl<sub>2</sub>/ID) and Ternary (MgCl<sub>2</sub>/ID/TiCl<sub>4</sub>) Formulations
title_fullStr Probing the Interaction of Diester Internal Donors (ID) with AlEt<sub>3</sub> on Ziegler-Natta Surfaces: A Comparison Between Binary (MgCl<sub>2</sub>/ID) and Ternary (MgCl<sub>2</sub>/ID/TiCl<sub>4</sub>) Formulations
title_full_unstemmed Probing the Interaction of Diester Internal Donors (ID) with AlEt<sub>3</sub> on Ziegler-Natta Surfaces: A Comparison Between Binary (MgCl<sub>2</sub>/ID) and Ternary (MgCl<sub>2</sub>/ID/TiCl<sub>4</sub>) Formulations
title_short Probing the Interaction of Diester Internal Donors (ID) with AlEt<sub>3</sub> on Ziegler-Natta Surfaces: A Comparison Between Binary (MgCl<sub>2</sub>/ID) and Ternary (MgCl<sub>2</sub>/ID/TiCl<sub>4</sub>) Formulations
title_sort probing the interaction of diester internal donors id with alet sub 3 sub on ziegler natta surfaces a comparison between binary mgcl sub 2 sub id and ternary mgcl sub 2 sub id ticl sub 4 sub formulations
topic Ziegler-Natta catalysts
polypropylene
internal donor
diester
catalyst productivity
url https://www.mdpi.com/1420-3049/30/10/2176
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AT giuseppeantinucci probingtheinteractionofdiesterinternaldonorsidwithaletsub3subonzieglernattasurfacesacomparisonbetweenbinarymgclsub2subidandternarymgclsub2subidticlsub4subformulations
AT robertacipullo probingtheinteractionofdiesterinternaldonorsidwithaletsub3subonzieglernattasurfacesacomparisonbetweenbinarymgclsub2subidandternarymgclsub2subidticlsub4subformulations
AT vincenzobusico probingtheinteractionofdiesterinternaldonorsidwithaletsub3subonzieglernattasurfacesacomparisonbetweenbinarymgclsub2subidandternarymgclsub2subidticlsub4subformulations