Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts
The hardening-finishing treatment of parts surface with rolling by steel cylindrical rollers produces low roughness, reduced residual compression stresses, and fine-grained structure due to plastic deformations. The deformation of metals during machining at high temperatures is characterized by a si...
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| Format: | Article |
| Language: | English |
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Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT
2024-03-01
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| Series: | Journal of Machine Engineering |
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| Online Access: | http://jmacheng.not.pl/Analysis-of-One-Dimensional-Inelastic-Deformation-of-the-Clad-Layer-by-Rolling-for,185475,0,2.html |
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| author | Huy-Tuan Pham Gulmira Zhaibergenovna Bulekbayeva Abzal Uteuovich Tabylov Amina Zakharovna Bukayeva Nabat Bazarkhanovna Suieuova Asgerbek Alievich Yusupov Gulmira Smagulovna Bilashova Gulsara Sapiyevna Mambetaliyeva |
| author_facet | Huy-Tuan Pham Gulmira Zhaibergenovna Bulekbayeva Abzal Uteuovich Tabylov Amina Zakharovna Bukayeva Nabat Bazarkhanovna Suieuova Asgerbek Alievich Yusupov Gulmira Smagulovna Bilashova Gulsara Sapiyevna Mambetaliyeva |
| author_sort | Huy-Tuan Pham |
| collection | DOAJ |
| description | The hardening-finishing treatment of parts surface with rolling by steel cylindrical rollers produces low roughness, reduced residual compression stresses, and fine-grained structure due to plastic deformations. The deformation of metals during machining at high temperatures is characterized by a significant influence of strain rates on stresses. This necessitates the calculation of stresses and strains based on the equation of state of rheonic bodies. This study aims to determine the components of stresses and force factors of the technological process of finishing and strengthening machining of the surface of parts by deriving the analytical solutions to calculate the stress-strain state within the deformation zone based on creep theory. In this problem, general formulas are obtained for calculating the stress-strain state, pressure and friction forces on the contact surface, as well as forces and moments acting on the roller. Numerical analysis using Mathcad explores the understanding of the stress-strain state in the deformation zone on the force factors of the technological process. The obtained results are beneficial for establishing the mode of thermomechanical processing and selecting appropriate technological equipment for restoring flat surface parts. |
| format | Article |
| id | doaj-art-2caa2adf7939461c8ee0f4c5fa088ff5 |
| institution | DOAJ |
| issn | 1895-7595 2391-8071 |
| language | English |
| publishDate | 2024-03-01 |
| publisher | Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT |
| record_format | Article |
| series | Journal of Machine Engineering |
| spelling | doaj-art-2caa2adf7939461c8ee0f4c5fa088ff52025-08-20T02:56:27ZengPublishing House of Wrocław Board of Scientific Technical Societies Federation NOTJournal of Machine Engineering1895-75952391-80712024-03-012418710210.36897/jme/185475185475Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface PartsHuy-Tuan Pham0https://orcid.org/0000-0002-8987-6185Gulmira Zhaibergenovna Bulekbayeva1https://orcid.org/0000-0002-8467-0057Abzal Uteuovich Tabylov2https://orcid.org/0000-0002-7532-5681Amina Zakharovna Bukayeva3https://orcid.org/0000-0003-0956-1552Nabat Bazarkhanovna Suieuova4https://orcid.org/0000-0002-7554-3902Asgerbek Alievich Yusupov5https://orcid.org/0000-0003-2719-5453Gulmira Smagulovna Bilashova6https://orcid.org/0000-0002-4659-0443Gulsara Sapiyevna Mambetaliyeva7https://orcid.org/0000-0003-0390-1886Faculty of Mechanical Engineering, Ho Chi Minh City University of Technology and Education, Viet NamDepartment of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, KazakhstanDepartment of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, KazakhstanDepartment of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, KazakhstanDepartment of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, KazakhstanDepartment of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, KazakhstanDepartment of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, KazakhstanDepartment of Mechanical Engineering and Transport, Caspian University of Technologies and Engineering named after Sh. Yessenov, KazakhstanThe hardening-finishing treatment of parts surface with rolling by steel cylindrical rollers produces low roughness, reduced residual compression stresses, and fine-grained structure due to plastic deformations. The deformation of metals during machining at high temperatures is characterized by a significant influence of strain rates on stresses. This necessitates the calculation of stresses and strains based on the equation of state of rheonic bodies. This study aims to determine the components of stresses and force factors of the technological process of finishing and strengthening machining of the surface of parts by deriving the analytical solutions to calculate the stress-strain state within the deformation zone based on creep theory. In this problem, general formulas are obtained for calculating the stress-strain state, pressure and friction forces on the contact surface, as well as forces and moments acting on the roller. Numerical analysis using Mathcad explores the understanding of the stress-strain state in the deformation zone on the force factors of the technological process. The obtained results are beneficial for establishing the mode of thermomechanical processing and selecting appropriate technological equipment for restoring flat surface parts.http://jmacheng.not.pl/Analysis-of-One-Dimensional-Inelastic-Deformation-of-the-Clad-Layer-by-Rolling-for,185475,0,2.htmlplastic deformationrestorationclad layercreep theory |
| spellingShingle | Huy-Tuan Pham Gulmira Zhaibergenovna Bulekbayeva Abzal Uteuovich Tabylov Amina Zakharovna Bukayeva Nabat Bazarkhanovna Suieuova Asgerbek Alievich Yusupov Gulmira Smagulovna Bilashova Gulsara Sapiyevna Mambetaliyeva Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts Journal of Machine Engineering plastic deformation restoration clad layer creep theory |
| title | Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts |
| title_full | Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts |
| title_fullStr | Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts |
| title_full_unstemmed | Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts |
| title_short | Analysis of One-Dimensional Inelastic Deformation of the Clad Layer by Rolling for Restoration of Flat Surface Parts |
| title_sort | analysis of one dimensional inelastic deformation of the clad layer by rolling for restoration of flat surface parts |
| topic | plastic deformation restoration clad layer creep theory |
| url | http://jmacheng.not.pl/Analysis-of-One-Dimensional-Inelastic-Deformation-of-the-Clad-Layer-by-Rolling-for,185475,0,2.html |
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