A Fixed-Time Convergence Control of Roll-to-Roll Systems With a Fault-Tolerant Mechanism

The operation of Roll-to-roll systems in complex manufacturing industries continuously confronts challenges primarily due to external disturbances, actuator failures, and model uncertainties. These factors directly deteriorate the system’s productivity and quality, resulting in low-qualit...

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Main Authors: Hien Thi Nguyen, Van Trong Dang, Mai Thi Hoang, Duc Thinh Le, Dzung Manh do, Minh Nhat Vu, Tung Lam Nguyen
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Access
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Online Access:https://ieeexplore.ieee.org/document/11114898/
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author Hien Thi Nguyen
Van Trong Dang
Mai Thi Hoang
Duc Thinh Le
Dzung Manh do
Minh Nhat Vu
Tung Lam Nguyen
author_facet Hien Thi Nguyen
Van Trong Dang
Mai Thi Hoang
Duc Thinh Le
Dzung Manh do
Minh Nhat Vu
Tung Lam Nguyen
author_sort Hien Thi Nguyen
collection DOAJ
description The operation of Roll-to-roll systems in complex manufacturing industries continuously confronts challenges primarily due to external disturbances, actuator failures, and model uncertainties. These factors directly deteriorate the system’s productivity and quality, resulting in low-quality products and potentially unstable operation. In order to overcome the aforementioned disadvantage, this paper aims to construct a fixed-time control strategy to enhance the system’s tracking performance of material surface tension and transport speed. First, a fixed-time sliding mode observer is developed to estimate disturbances and actuator faults. Subsequently, using the disturbance estimation from the observer, the fixed-time sliding mode control is designed to generate the required control moments for this studied system. Moreover, the control framework is mathematically proven to be fixed-time stable through the Lyapunov criteria, with both the tracking and the observation errors converging to zero over a fixed period. Finally, extensive comparative simulations with other nonlinear controllers are conducted and discussed to demonstrate the validity and feasibility of the proposed method in terms of tracking accuracy and fast settling time with the existence of disturbances, uncertainties, and actuator faults.
format Article
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institution Kabale University
issn 2169-3536
language English
publishDate 2025-01-01
publisher IEEE
record_format Article
series IEEE Access
spelling doaj-art-2ca8311d40dc406db8fedfab2f3d7cef2025-08-20T03:41:49ZengIEEEIEEE Access2169-35362025-01-011313824713826410.1109/ACCESS.2025.359382611114898A Fixed-Time Convergence Control of Roll-to-Roll Systems With a Fault-Tolerant MechanismHien Thi Nguyen0https://orcid.org/0009-0004-7740-9362Van Trong Dang1Mai Thi Hoang2Duc Thinh Le3https://orcid.org/0000-0003-1490-5057Dzung Manh do4Minh Nhat Vu5https://orcid.org/0000-0003-0692-8830Tung Lam Nguyen6https://orcid.org/0000-0003-4108-8275School of Electrical and Electronics Engineering, Hanoi University of Science and Technology, Hanoi, VietnamSchool of Electrical and Electronics Engineering, Hanoi University of Science and Technology, Hanoi, VietnamSchool of Electrical and Electronics Engineering, Hanoi University of Science and Technology, Hanoi, VietnamFaculty of Electrical and Electronics Engineering, Thuyloi University, Hanoi, VietnamSchool of Electrical and Electronics Engineering, Hanoi University of Science and Technology, Hanoi, VietnamAutomation and Control Institute (ACIN), Vienna University of Technology, Vienna, AustriaSchool of Electrical and Electronics Engineering, Hanoi University of Science and Technology, Hanoi, VietnamThe operation of Roll-to-roll systems in complex manufacturing industries continuously confronts challenges primarily due to external disturbances, actuator failures, and model uncertainties. These factors directly deteriorate the system’s productivity and quality, resulting in low-quality products and potentially unstable operation. In order to overcome the aforementioned disadvantage, this paper aims to construct a fixed-time control strategy to enhance the system’s tracking performance of material surface tension and transport speed. First, a fixed-time sliding mode observer is developed to estimate disturbances and actuator faults. Subsequently, using the disturbance estimation from the observer, the fixed-time sliding mode control is designed to generate the required control moments for this studied system. Moreover, the control framework is mathematically proven to be fixed-time stable through the Lyapunov criteria, with both the tracking and the observation errors converging to zero over a fixed period. Finally, extensive comparative simulations with other nonlinear controllers are conducted and discussed to demonstrate the validity and feasibility of the proposed method in terms of tracking accuracy and fast settling time with the existence of disturbances, uncertainties, and actuator faults.https://ieeexplore.ieee.org/document/11114898/Roll-to-roll systemfixed-time convergencefixed-time observerlumped disturbancefault-tolerant control
spellingShingle Hien Thi Nguyen
Van Trong Dang
Mai Thi Hoang
Duc Thinh Le
Dzung Manh do
Minh Nhat Vu
Tung Lam Nguyen
A Fixed-Time Convergence Control of Roll-to-Roll Systems With a Fault-Tolerant Mechanism
IEEE Access
Roll-to-roll system
fixed-time convergence
fixed-time observer
lumped disturbance
fault-tolerant control
title A Fixed-Time Convergence Control of Roll-to-Roll Systems With a Fault-Tolerant Mechanism
title_full A Fixed-Time Convergence Control of Roll-to-Roll Systems With a Fault-Tolerant Mechanism
title_fullStr A Fixed-Time Convergence Control of Roll-to-Roll Systems With a Fault-Tolerant Mechanism
title_full_unstemmed A Fixed-Time Convergence Control of Roll-to-Roll Systems With a Fault-Tolerant Mechanism
title_short A Fixed-Time Convergence Control of Roll-to-Roll Systems With a Fault-Tolerant Mechanism
title_sort fixed time convergence control of roll to roll systems with a fault tolerant mechanism
topic Roll-to-roll system
fixed-time convergence
fixed-time observer
lumped disturbance
fault-tolerant control
url https://ieeexplore.ieee.org/document/11114898/
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