Experimental and Mathematical Studies for Optimality of GTAW Parameters on Similar and Dissimilar Steel Substrates

Argon arc welding is a frequently used process, to assist various manufacturing processes. The paper highlights the postweld experimental results of similar (EN 10025 Steel-Grade S295) and dissimilar (D36 shipbuilding steel) materials, which possess a wide range of applications in manufacturing indu...

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Main Authors: Bandaru Kiran, Dega Nagaraju, Senthil Kumaran Selvaraj, Baye Molla
Format: Article
Language:English
Published: Wiley 2022-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2022/5118566
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author Bandaru Kiran
Dega Nagaraju
Senthil Kumaran Selvaraj
Baye Molla
author_facet Bandaru Kiran
Dega Nagaraju
Senthil Kumaran Selvaraj
Baye Molla
author_sort Bandaru Kiran
collection DOAJ
description Argon arc welding is a frequently used process, to assist various manufacturing processes. The paper highlights the postweld experimental results of similar (EN 10025 Steel-Grade S295) and dissimilar (D36 shipbuilding steel) materials, which possess a wide range of applications in manufacturing industries. In this work, experimental studies are carried out for optimality of gas tungsten arc welding (GTAW) parameters on a butt joint with single and double V 45° groove angles using Taguchi orthogonal L9 array design. The welding is carried out using the back hand technique, and the filler rod is taken as ER303L to obtain finer welded joints. After the weld, residual stresses, microhardness, and geometrical properties of weld are studied at varied zones, that is, weld zone, HAZ, and base metal to examine the weld efficiency with specific predefined weld parameters. Furthermore, tensile tests are carried out for the weldments with optimal predefined weld parameters, and subsequently, the welded specimens with better tensile strength are discussed in the results. Genetic algorithm and mathematical modelling are opted for selecting the final optimal welding parameters. As per the obtained results of residual stresses, hardness, and tensile tests, dissimilar double V groove butt joint is projected to have more effective weld joint.
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institution Kabale University
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publishDate 2022-01-01
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series Advances in Materials Science and Engineering
spelling doaj-art-2bca76c6f0a643f2a0509cb46d86afc12025-02-03T01:06:33ZengWileyAdvances in Materials Science and Engineering1687-84422022-01-01202210.1155/2022/5118566Experimental and Mathematical Studies for Optimality of GTAW Parameters on Similar and Dissimilar Steel SubstratesBandaru Kiran0Dega Nagaraju1Senthil Kumaran Selvaraj2Baye Molla3School of Mechanical Engineering (SMEC)School of Mechanical Engineering (SMEC)Department of Manufacturing EngineeringSchool of Mechanical and Automotive EngineeringArgon arc welding is a frequently used process, to assist various manufacturing processes. The paper highlights the postweld experimental results of similar (EN 10025 Steel-Grade S295) and dissimilar (D36 shipbuilding steel) materials, which possess a wide range of applications in manufacturing industries. In this work, experimental studies are carried out for optimality of gas tungsten arc welding (GTAW) parameters on a butt joint with single and double V 45° groove angles using Taguchi orthogonal L9 array design. The welding is carried out using the back hand technique, and the filler rod is taken as ER303L to obtain finer welded joints. After the weld, residual stresses, microhardness, and geometrical properties of weld are studied at varied zones, that is, weld zone, HAZ, and base metal to examine the weld efficiency with specific predefined weld parameters. Furthermore, tensile tests are carried out for the weldments with optimal predefined weld parameters, and subsequently, the welded specimens with better tensile strength are discussed in the results. Genetic algorithm and mathematical modelling are opted for selecting the final optimal welding parameters. As per the obtained results of residual stresses, hardness, and tensile tests, dissimilar double V groove butt joint is projected to have more effective weld joint.http://dx.doi.org/10.1155/2022/5118566
spellingShingle Bandaru Kiran
Dega Nagaraju
Senthil Kumaran Selvaraj
Baye Molla
Experimental and Mathematical Studies for Optimality of GTAW Parameters on Similar and Dissimilar Steel Substrates
Advances in Materials Science and Engineering
title Experimental and Mathematical Studies for Optimality of GTAW Parameters on Similar and Dissimilar Steel Substrates
title_full Experimental and Mathematical Studies for Optimality of GTAW Parameters on Similar and Dissimilar Steel Substrates
title_fullStr Experimental and Mathematical Studies for Optimality of GTAW Parameters on Similar and Dissimilar Steel Substrates
title_full_unstemmed Experimental and Mathematical Studies for Optimality of GTAW Parameters on Similar and Dissimilar Steel Substrates
title_short Experimental and Mathematical Studies for Optimality of GTAW Parameters on Similar and Dissimilar Steel Substrates
title_sort experimental and mathematical studies for optimality of gtaw parameters on similar and dissimilar steel substrates
url http://dx.doi.org/10.1155/2022/5118566
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AT senthilkumaranselvaraj experimentalandmathematicalstudiesforoptimalityofgtawparametersonsimilaranddissimilarsteelsubstrates
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